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CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO NOT START the engine
before you drain the water from the fuel filters to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Separator Filter” in “Maintaining
Your Vehicle” in your Diesel Supplement on the DVD for further information.
Extreme Cold Weather
• The engine block heater is a resistance heater installed in the water jacket of the
engine. It requires a 110–115 Volt AC electrical outlet with a grounded, three-wire
extension cord.
• Its use is recommended for environments that routinely fall below -10°F. It should
be used when the vehicle has not been running overnight or longer periods and
should be plugged in two hours prior to start. Its use is required for cold starts with
temperatures under -20°F.
• A 12 Volt heater built into the fuel filter housing aids in preventing fuel gelling. It
is controlled by a built-in thermostat.
• A Diesel Pre-Heat system both improves engine starting and reduces the amount
of white smoke generated by a warming engine.
NOTE:
The engine block heater cord is a factory installed option. If your vehicle is not
equipped, heater cords are available from your authorized MOPAR
®dealer.
Water In Fuel Message
If a Water In Fuel message orindicator appears in the cluster and a chime
sounds five times, the fuel/water separator will need to be drained immediately to
prevent engine damage.
Refer to “Draining Fuel Water Separator” in this guide for draining instructions or see
your dealer.
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DIESEL FUEL FILTERS/WATER SEPARATOR
Draining Fuel/Water Separator
If the “Water in Fuel” indicator light
is illuminated and an audible chime is
heard five times, you should stop the
engine and drain the water from the sepa-
rator.
The best access to this water drain valve
is from under the vehicle.
The drain valve is located on the bottom
of the Fuel Filter and Water Separator
assembly which is located on the left side
of the vehicle in front of the fuel tank.
1. Loosen the drain valve (located on the
bottom of the filter assembly) then turn the ignition switch to the ON/RUN
position to allow any accumulated water to drain.
2. When clean fuel is visible, close the drain and switch the ignition to the OFF
position.
Refer to the Diesel Supplement on the DVD for further details.
Fuel Filter Replacement
1. Ensure engine is turned off.
2. Place drain pan under the fuel filter assembly.
3. Open the water drain valve, and let any accumulated water drain.
4. Close the water drain valve.
5. Remove using a socket. Rotate counterclockwise for removal. Remove used o-ring
and discard it.
6. Remove the used filter cartridge from the housing and dispose of according to
your local regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with
clean engine oil.
9. Repeat steps 5 through 8 to service second filter in fuel filter assembly.
NOTE:
The WIF (Water In Fuel) sensor is re-usable. Service kit comes with new o-ring for
filter canister and WIF (Water In Fuel) sensor.
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CAUTION!
• Diesel fuel will damage blacktop paving surfaces. Drain the filter into an
appropriate container.
•
Do not prefill the fuel filter when installing a new fuel filter. There is a possibility
debris could be introduced into the fuel filter during this action. It is best to install
the filter dry and allow the in-tank lift pump to prime the fuel system.
• If the “Water In Fuel Indicator Light” remains on, DO NOT START the engine
before you drain water from the fuel filter to avoid engine damage.
EXHAUST REGENERATION
This engine meets all required EPA diesel engine emissions standards. To achieve
these emissions standards, your vehicle is equipped with a state-of-the-art engine
and exhaust system. These systems are seamlessly integrated into your vehicle and
managed by the Powertrain Control Module (PCM). Additionally, your vehicle has the
ability to alert you to additional maintenance required on your vehicle or engine.
Refer to the following messages that may be displayed on your Electronic Vehicle
Information Center (EVIC).
Perform Service
Your vehicle will require emissions maintenance at a set interval. To help remind you
when this maintenance is due, the Electronic Vehicle Information Center (EVIC) will
display “Perform Service”.
When the “Perform Service” message is displayed on the EVIC it is necessary to have
the emissions maintenance performed.
Exhaust System — Regeneration Required Now
This message Indicates that the Diesel Particulate Filter (DPF) reached 80% of its
maximum storage capacity.
By simply driving your vehicle at highway speeds for up to 20 minutes, you can
remedy the condition in the particulate filter system and allow your diesel engine and
exhaust after-treatment system to cleanse the filter to remove the trapped PM and
restore the system to normal operating condition.
Exhaust System — Regeneration in Process Exhaust Filter XX% Full
Indicates that the Diesel Particulate Filter (DPF) is self-cleaning. Maintain your
current driving condition until regeneration is completed.
Exhaust System — Regeneration Completed
This message indicates that the Diesel Particulate Filter (DPF) self-cleaning is
completed. If this message is displayed, you will hear one chime to assist in alerting
you of this condition.
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Exhaust Service Required — See Dealer Now
This message indicates regeneration has been disabled due to a system malfunction.
The Powertrain control Module (PCM) will register a fault code and the instrument
panel will display the Malfunction Indicator Light (MIL).
CAUTION!
See your authorized dealer, as damage to the exhaust system could occur soon
with continued operation.
Exhaust Filter Full — Power Reduced See Dealer
The PCM derates the engine in order to limit the likelihood of permanent damage to
the after-treatment system. If this condition is not corrected and a dealer service is
not performed, extensive exhaust after-treatment damage can occur. Have your
vehicle serviced by your local authorized dealer.
CAUTION!
See your authorized dealer, as damage to the exhaust system could occur with the
exhaust filter full.
DIESEL EXHAUST FLUID
Diesel Exhaust Fluid (DEF) sometimes known simply by the name of its active
component, UREA – is a key component of selective catalytic reduction (SCR)
systems, which help diesel vehicles meet stringent emission regulations. DEF is a
liquid reducing agent that reacts with engine exhaust in the presence of a catalyst to
convert smog-forming nitrogen oxides (NOx) into harmless nitrogen and water vapor.
Your vehicle is equipped with a Selective Catalytic Reduction system in order to meet
the very stringent diesel emissions standards required by the Environmental Protec-
tion Agency. Selective Catalytic Reduction (SCR) is the first and only technology in
decades to be as good for the environment as it is good for business and vehicle
performance.
The purpose of the SCR system is to reduce levels of NOx (oxides of nitrogen emitted
from engines) that are harmful to our health and the environment to an almost
near-zero level. Small quantities of Diesel Exhaust Fluid (DEF) are injected into the
exhaust upstream of a catalyst where, when vaporized, convert smog-forming
nitrogen oxides (NOx) into harmless nitrogen (N2) and water vapor (H2O), two
natural components of the air we breathe. You can operate with the comfort that your
vehicle is contributing to a cleaner, healthier world environment for this and
generations to come.
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System Overview
This vehicle is equipped with a Diesel Exhaust Fluid (DEF) injection system and a
Selective Catalytic Reduction (SCR) catalyst to meet the emission requirements.
The DEF injection system consists of the following components:
• DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines• NOx sensors
• Temperature sensors
• SCR catalyst
The DEF injection system and SCR catalyst enable the achievement of diesel
emissions requirements; while maintaining outstanding fuel economy, drivability,
torque and power ratings.
NOTE:
• Your vehicle is equipped with a DEF injection system. You may occasionally hear
an audible clicking noise. This is normal operation.
• The DEF pump will run for a period of time after engine shutdown to purge the DEF
system. This is normal operation.
Adding Diesel Exhaust Fluid
The DEF gauge (located in the EVIC) will display the level of DEF remaining in the tank.
Completely fill the DEF tank through the diesel exhaust fluid fill location (located
behind the fuel door) at every maintenance interval or before if prompted by the
Electronic Vehicle Information Center (EVIC).
NOTE:
• The gauge may take up to five seconds
to update after adding a gallon or more
of Diesel Exhaust Fluid (DEF) to the
DEF tank. If you have a fault related to
the DEF system, the gauge may not
update to the new level. See your au-
thorized dealer for service.
• The DEF gauge may also not immedi-
ately update after a refill if the tem-
perature of the DEF fluid is below 12°F
(-11°C). The DEF line heater will pos-
sibly warm up the DEF fluid and allow
the gauge to update after a period of
run time. Under very cold conditions, it is possible that the gauge may not reflect
the new fill level for several drives.
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NOTE:
•
Driving conditions (altitude, vehicle speed, load, etc.) will effect the amount of DEF
that is used in your vehicle.
• Since DEF will begin to freeze at 12°F (-11°C), your vehicle is equipped with an
automatic DEF heating system. This allows the DEF injection system to operate
properly at temperatures below 12°F (-11°C). If your vehicle is not in operation for
an extended period of time with temperatures below 12°F (-11°C), the DEF in the
tank may freeze. If the tank is overfilled and freezes, it could be damaged.
Therefore, do not overfill the DEF tank. Extra care should be taken when filling
with portable containers to avoid overfilling. Note the level of the DEF gauge in
your EVIC. You may safely add a maximum of 2 gallons of DEF from portable
containers when your DEF gauge is reading ½ full.
Diesel Exhaust Fluid (DEF) Warning Messages
Your vehicle will begin displaying warning messages when the DEF level reaches a
driving range of approximately 500 miles (800 km).
If the following warning message sequence is ignored, your vehicle may not restart
unless DEF is added with in the displayed mileage shown in the EVIC message.
•Engine Will Not Restart in XXXX mi DEF Low Refill Soon– This message will display
when DEF driving range is less than 500 miles, DEF fluid top off is required with
in the displayed mileage. The message will be displayed in the EVIC during vehicle
start up with the current allowed mileage and accompanied by a single chime. The
remaining mileage can be pulled up anytime by way of the “Messages” list within
the EVIC.
•Engine Will Not Restart in XXXX mi Refill DEF– This message will display when DEF
driving range is less than 200 miles. It is also displayed at 150 miles and
100 miles. DEF fluid top off is required with in the displayed mileage. The
message will be displayed in the EVIC during vehicle start up with an updated
distance mileage, and it will be accompanied by a single chime. Stating at
100 miles, remaining range will be continuously displayed while operating the
vehicle. Chimes will also accompany the 75, 50 and 25 mile remaining distances.
The DEF Low telltale will be on continuously until DEF fluid is topped off.
•Engine Will Not Restart Refill DEF– This message will display when the DEF driving
range is less than 1 mile, DEF fluid top off is required or the engine will not restart.
The message will be displayed in the EVIC during vehicle start up, and it will be
accompanied by a single chime. The DEF Low telltale will be illuminated
continuously until DEF fluid tank is filled with a minimum of two gallons of DEF.
Diesel Exhaust Fluid (DEF) Fault Warning Messages
There are different messages which are displayed if the vehicle detects that the DEF
system has been filled with a fluid other than DEF, has experienced component
failures, or when tampering has been detected.
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When the DEF system needs to be serviced the following warnings will display:
•Service DEF System See Dealer– This message will display when the fault is initially
detected and each time the vehicle is started. The message will be accompanied
by a single chime and the Malfunction Indicator Light. We recommend you drive
to your nearest authorized dealer and have your vehicle serviced immediately. If
not corrected in 50 miles, vehicle will enter the “Engine Will not restart in XXX mi
Service DEF See dealer” warning stage and message.
•Incorrect DEF Detected See Dealer– This message will display if the DEF system has
detected the incorrect fluid has been introduced to the DEF tank. The message will
be accompanied by a single chime. We recommend you drive to your nearest
authorized dealer and have your vehicle serviced immediately. If not corrected in
50 miles, vehicle will enter the Engine Will not restart in XXX mi Service DEF See
dealer warning stage and message.
•Engine Will Not Restart in XXX mi Service DEF See Dealer– This message is first
displayed if the fault detected is not serviced after 50 miles of operation. It is also
displayed at 150 miles 125 miles and 100 miles. System service is required
within the displayed mileage. The message will be displayed in the EVIC during
vehicle start up with an updated distance mileage, and it will be accompanied by
a single chime. Starting at 100 miles, remaining range will be continuously
displayed while operating the vehicle. Chimes will also accompany the 75, 50 and
25 mile remaining distances. We recommend you drive to your nearest authorized
dealer and have your vehicle serviced immediately.
•Engine Will Not Restart Service DEF System See Dealer– This message will display
if the DEF system issue detected is not serviced during the allowed period. Your
engine will not restart unless your vehicle is serviced by your authorized dealer.
This message will be displayed when under 1 mile until the engine will not start
and each time the vehicle is started. The message will be continuously displayed
and be accompanied by a single chime. Your Malfunction Indicator Light will also
be continuously illumined. We highly recommend you drive to your nearest
authorized dealer immediately if the message appears while engine is running.
•Engine Will Not Start Service DEF System See Dealer– This message will display
when the fault detected is not serviced after the Engine will not restart Service DEF
System See Dealer message is displayed on the next subsequent restart. Your
engine will not start unless you vehicle is serviced by your authorized dealer. The
message will be accompanied by a single chime. Your Malfunction Indicator Light
will be continuously illuminated. If the message appears and you can not start the
engine, we recommend you have your vehicle towed to your nearest authorized
dealer immediately.
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ROADSIDE ASSISTANCE
Dial toll-free 1-800-521-2779 for U.S. Residents or 1-800-363-4869 for Canadian
Residents.
• Provide your name, vehicle identification number, license plate number, and your
location, including the telephone number from which you are calling.
• Briefly describe the nature of the problem and answer a few simple questions.
• You will be given the name of the service provider and an estimated time of arrival.
If you feel you are in an “unsafe situation”, please let us know. With your consent,
we will contact local police or safety authorities.
INSTRUMENT CLUSTER WARNING LIGHTS
- Tire Pressure Monitoring System (TPMS) Light
Each tire, including the spare (if provided), should be checked monthly, when cold
and inflated to the inflation pressure recommended by the vehicle manufacturer on
the vehicle placard or tire inflation pressure label. (If your vehicle has tires of a
different size than the size indicated on the vehicle placard or tire inflation pressure
label, you should determine the proper tire inflation pressure for those tires.)
As an added safety feature, your vehicle has been equipped with a Tire Pressure
Monitoring System (TPMS) which display in the Electronic Vehicle Information
Center (EVIC) when one or more of your tires is significantly under-inflated.
Accordingly, when the low tire pressure EVIC display illuminates, you should stop and
check your tires as soon as possible, and inflate them to the proper pressure. Driving
on a significantly under-inflated tire causes the tire to overheat and can lead to tire
failure. Under-inflation also reduces fuel efficiency and tire tread life, and may affect
the vehicle’s handling and stopping ability.
IF THE LIGHT STARTS FLASHING INDICATING A LOW TIRE PRESSURE, ADJUST THE AIR
PRESSURE IN THE LOW TIRE TO THE AIR PRESSURE SHOWN ON THE VEHICLE PLACARD OR
TIRE INFLATION PRESSURE LABEL LOCATED ON THE DRIVER'S DOOR.
NOTE:
After inflation, the vehicle may need to be driven for 20 minutes before the flashing light
will turn off.
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