Page 6 of 188

EVU00050
CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS ....... 1-1
SAFETY INFORMATION.................. 2-1
DESCRIPTION ................................. 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ..................................... 4-1Main switch ...................................... 4-1
Indicator lights and warning lights ... 4-2
Multi-function meter unit .................. 4-6
Light switch .................................... 4-12
Horn switch .................................... 4-14
Accelerator pedal .......................... 4-15
Brake pedal ................................... 4-15
Parking brake lever ....................... 4-16
Drive select lever ........................... 4-16
Fuel tank cap ................................. 4-17
Doors ............................................. 4-17
Seats ............................................. 4-18
1234
Seat belts .......................................4-19
Glove compartment .......................4-19
Cup holders....................................4-20
Cargo bed ......................................4-21
Adjusting the front and rear shock
absorber assemblies
(YXR7FD/YXR700FAD) ..............4-23
Adjusting the front shock absorber
assemblies (YXR7FSPD) ............4-25
Adjusting the rear shock absorber assemblies (YXR7FSPD) ............4-30
Trailer hitch bracket and receiver ........................................4-36
Auxiliary DC jack ............................4-36
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............5-1 Front and rear brakes ......................5-3
Fuel ..................................................5-4
Engine oil .........................................5-6
Coolant.............................................5-6
Final gear oil ....................................5-7
Differential gear oil ...........................5-7
5
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Accelerator pedal ............................ 5-7
Seat belts ........................................ 5-7
Steering ........................................... 5-8
Fittings and fasteners...................... 5-8
Instruments, lights and switches ..... 5-8
Control cables ................................. 5-8
Tires ................................................ 5-9
OPERATION..................................... 6-1 Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Drive select lever operation and reverse driving............................... 6-4
On-Command four-wheel-drive
switch and differential gear lock
switch ............................................ 6-6
Parking ............................................ 6-8
Loading ........................................... 6-9
BASIC GUIDE FOR SAFE USE....... 7-1 KNOW YOUR VEHICLE................. 7-1
Driver requirements ........................ 7-3
Passenger requirements................. 7-4 Occupant protection system............ 7-4
Protective structure.......................... 7-6
Seat belts ......................................... 7-6
Doors ............................................... 7-9
Passenger handholds.................... 7-10
Seat and hip restraints .................. 7-11
Floorboard ..................................... 7-11
Steering wheel ............................... 7-12
LEARNING TO OPERATE
YOUR VEHICLE.......................... 7-13
Personal protective equipment...... 7-13
Practice for new Rhino users ........ 7-14
Getting ready to ride ...................... 7-15
Turning........................................... 7-15
Accelerating ................................... 7-16
Braking........................................... 7-17
Engine braking............................... 7-17
Leaving the vehicle ........................ 7-18
Parking on a flat area .................... 7-18
Parking on a slope ......................... 7-18
Loading .......................................... 7-19
Operation on different surfaces and terrains.................................. 7-19
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Hills ................................................ 7-20
Uphill.............................................. 7-21
Downhill ......................................... 7-22
Rough terrain................................. 7-23
Pavement ...................................... 7-23
Water ............................................. 7-23
Loose terrain/slippery terrain......... 7-24
Brush or wooded areas ................. 7-25
Encountering obstacles ................. 7-25
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 8-1 Owner’s manual and tool kit ............ 8-2
Periodic maintenance chart for the emission control system .......... 8-4
General maintenance and lubrication chart ............................. 8-5
Hood ................................................ 8-7
Console ........................................... 8-9
Engine oil and oil filter cartridge .... 8-10
Final gear oil .................................. 8-15
Differential gear oil......................... 8-18
Coolant .......................................... 8-22 Axle boots ......................................8-23
Spark plug inspection ....................8-24
Cleaning the air filter element ........8-27
Drive select lever box check
hose .............................................8-32
V-belt cooling duct check hose ......8-32
V-belt case drain plug ....................8-33
Cleaning the spark arrester ...........8-33
Valve clearance .............................8-34
Brakes ............................................8-35
Checking the front and rear brake pads .............................................8-35
Checking the parking brake pads .............................................8-36
Checking the brake fluid level........8-36
Brake fluid replacement .................8-37
Checking the brake pedal ..............8-38
Parking brake lever free play adjustment ...................................8-38
Brake light switch adjustment ........8-40
Cable inspection and lubrication....8-41
Brake pedal and accelerator pedal lubrication.....................................8-41
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Rear knuckle upper and lower pivot lubrication (left and right).... 8-42
Steering shaft lubrication .............. 8-43
Wheel removal .............................. 8-44
Tire replacement ........................... 8-44
Wheel installation .......................... 8-45
Battery ........................................... 8-47
Jump-starting ................................ 8-51
Fuse replacement ......................... 8-53
Replacing a headlight bulb ........... 8-55
Headlight beam adjustment .......... 8-58
Tail/brake light bulb replacement ................................ 8-58
Troubleshooting ............................ 8-60
Troubleshooting charts ................. 8-62
CLEANING AND STORAGE............ 9-1 A. Cleaning...................................... 9-1
B. Storage ....................................... 9-2
SPECIFICATIONS.......................... 10-1 CONSUMER INFORMATION ........ 11-1
Identification number records ........ 11-1
910
11
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1
23
4
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EVU00080
1-DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door 14. Spark arrester
15. Passenger seat belt
16. Sun top (YXR7FSPD)
17. Passenger seat
18. Passenger handholds
19. Engine oil dipstick
20. Battery
21. Fuses
22. Coolant reservoir
23. Radiator cap
24. Oil filter cartridge
25. Fuel tank cap
CBA 089
IHGF
EJKLM
AC
NO
D
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3-2
26. Light switch
27. Steering wheel
28. Main switch
29. On-Command four-wheel-drive and differential gear lock switches
30. Multi-function meter unit
31. Helmet/Seat belt indicator light
32. Auxiliary DC jack
33. Drive select lever
34. Parking brake lever
35. Accelerator pedal
36. Brake pedal
37. Horn switch
The vehicle you have purchased may differ
slightly from those shown in the figures of this
manual.
RS
P
Q T
YZ
X
H
W
[
U
V
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EVU00130
1-INSTRUMENT AND CONTROL FUNCTIONS
EVU00140Main switch1. Main switch
Functions of the respective switch positions
are as follows:
ON:
All electrical circuits are supplied with
power.TIPTIPThe helmet/seat belt indicator light comes on
and stays on while the key is turned to “ON”.OFF:All electrical circuits are switched off.
The key can be removed in this posi-
tion.
START: The electric starter is engaged by
turning and holding the key in this po-
sition. Release the key when the en-
gine starts.
OFF
ONSTART
1OFF
ON
START
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4-2
EVU00150Indicator lights and warning lights1. On-Command differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Coolant temperature warning light “ ”
9. Engine trouble warning light “ ”
EVU01140Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EVU01150High-range indicator light “H”
This indicator light comes on when the drive
select lever is in the “H” position.
1
2
3
4
5
6
8
9
7
DIFF.
LOCK
1RB7A_EE.book Page 2 Tuesday, April 24, 2012 9:07 AM