Page 6 of 188

EVU00050
CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS ....... 1-1
SAFETY INFORMATION.................. 2-1
DESCRIPTION ................................. 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ..................................... 4-1Main switch ...................................... 4-1
Indicator lights and warning lights ... 4-2
Multi-function meter unit .................. 4-6
Light switch .................................... 4-12
Horn switch .................................... 4-14
Accelerator pedal .......................... 4-15
Brake pedal ................................... 4-15
Parking brake lever ....................... 4-16
Drive select lever ........................... 4-16
Fuel tank cap ................................. 4-17
Doors ............................................. 4-17
Seats ............................................. 4-18
1234
Seat belts .......................................4-19
Glove compartment .......................4-19
Cup holders....................................4-20
Cargo bed ......................................4-21
Adjusting the front and rear shock
absorber assemblies
(YXR7FD/YXR700FAD) ..............4-23
Adjusting the front shock absorber
assemblies (YXR7FSPD) ............4-25
Adjusting the rear shock absorber assemblies (YXR7FSPD) ............4-30
Trailer hitch bracket and receiver ........................................4-36
Auxiliary DC jack ............................4-36
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............5-1 Front and rear brakes ......................5-3
Fuel ..................................................5-4
Engine oil .........................................5-6
Coolant.............................................5-6
Final gear oil ....................................5-7
Differential gear oil ...........................5-7
5
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Hills ................................................ 7-20
Uphill.............................................. 7-21
Downhill ......................................... 7-22
Rough terrain................................. 7-23
Pavement ...................................... 7-23
Water ............................................. 7-23
Loose terrain/slippery terrain......... 7-24
Brush or wooded areas ................. 7-25
Encountering obstacles ................. 7-25
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 8-1 Owner’s manual and tool kit ............ 8-2
Periodic maintenance chart for the emission control system .......... 8-4
General maintenance and lubrication chart ............................. 8-5
Hood ................................................ 8-7
Console ........................................... 8-9
Engine oil and oil filter cartridge .... 8-10
Final gear oil .................................. 8-15
Differential gear oil......................... 8-18
Coolant .......................................... 8-22 Axle boots ......................................8-23
Spark plug inspection ....................8-24
Cleaning the air filter element ........8-27
Drive select lever box check
hose .............................................8-32
V-belt cooling duct check hose ......8-32
V-belt case drain plug ....................8-33
Cleaning the spark arrester ...........8-33
Valve clearance .............................8-34
Brakes ............................................8-35
Checking the front and rear brake pads .............................................8-35
Checking the parking brake pads .............................................8-36
Checking the brake fluid level........8-36
Brake fluid replacement .................8-37
Checking the brake pedal ..............8-38
Parking brake lever free play adjustment ...................................8-38
Brake light switch adjustment ........8-40
Cable inspection and lubrication....8-41
Brake pedal and accelerator pedal lubrication.....................................8-41
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Rear knuckle upper and lower pivot lubrication (left and right).... 8-42
Steering shaft lubrication .............. 8-43
Wheel removal .............................. 8-44
Tire replacement ........................... 8-44
Wheel installation .......................... 8-45
Battery ........................................... 8-47
Jump-starting ................................ 8-51
Fuse replacement ......................... 8-53
Replacing a headlight bulb ........... 8-55
Headlight beam adjustment .......... 8-58
Tail/brake light bulb replacement ................................ 8-58
Troubleshooting ............................ 8-60
Troubleshooting charts ................. 8-62
CLEANING AND STORAGE............ 9-1 A. Cleaning...................................... 9-1
B. Storage ....................................... 9-2
SPECIFICATIONS.......................... 10-1 CONSUMER INFORMATION ........ 11-1
Identification number records ........ 11-1
910
11
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3-1
1
23
4
5
6
7
8
9
10
11
12
13
14
EVU00080
1-DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door 14. Spark arrester
15. Passenger seat belt
16. Sun top (YXR7FSPD)
17. Passenger seat
18. Passenger handholds
19. Engine oil dipstick
20. Battery
21. Fuses
22. Coolant reservoir
23. Radiator cap
24. Oil filter cartridge
25. Fuel tank cap
CBA 089
IHGF
EJKLM
AC
NO
D
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Page 30 of 188
3-2
26. Light switch
27. Steering wheel
28. Main switch
29. On-Command four-wheel-drive and differential gear lock switches
30. Multi-function meter unit
31. Helmet/Seat belt indicator light
32. Auxiliary DC jack
33. Drive select lever
34. Parking brake lever
35. Accelerator pedal
36. Brake pedal
37. Horn switch
The vehicle you have purchased may differ
slightly from those shown in the figures of this
manual.
RS
P
Q T
YZ
X
H
W
[
U
V
1RB7A_EE.book Page 2 Tuesday, April 24, 2012 9:07 AM
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4-2
EVU00150Indicator lights and warning lights1. On-Command differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Coolant temperature warning light “ ”
9. Engine trouble warning light “ ”
EVU01140Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EVU01150High-range indicator light “H”
This indicator light comes on when the drive
select lever is in the “H” position.
1
2
3
4
5
6
8
9
7
DIFF.
LOCK
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4-3
EVU00170Neutral indicator light “N”
This indicator light comes on when the drive
select lever is in the “N” position.5B410001Reverse indicator light “R”
This indicator light comes on when the drive
select lever is in the “R” position.EVU00210Parking brake indicator light “P”
This indicator light comes on when the park-
ing brake is applied.
EBU29621On-Command four-wheel-drive indicator
“ ”, On-Command differential gear lock
indicator “ ” and indicator light “DIFF.
LOCK”
The On-Command four-wheel-drive indicator
“ ” comes on when the On-Command four-
wheel-drive switch is set to the “4WD” posi-
tion.
The On-Command differential gear lock indi-
cator “ ” and the On-Command differential
gear lock indicator light “DIFF. LOCK” come
on when the On-Command differential gear
lock switch is set to the “LOCK” position.
DIFF.
LOCK
DIFF.
LOCK
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6-2
1
2
3
4
56
7
8
9
10
11
12
13
14
Each full-throttle acceleration sequence
should be followed with a substantial rest pe-
riod for the engine, by cruising at lower r/min
so the engine can rid itself of the temporary
build-up of heat. If any abnormality is noticed
during this period, consult a Yamaha dealer.
0–10 hours:
Avoid continuous operation above half-throt-
tle. Allow a cooling-off period of 5 to 10 min-
utes after every hour of operation. Vary the
speed of the vehicle from time to time. Do not
operate it at one set throttle position.
10–20 hours:
Avoid prolonged operation above three-quar-
ter throttle.
After break-in:
The vehicle may now be operated normally.
5B410007Starting the engine1. Turn the key to “ON”.NOTICEThe coolant temperature warning light and
engine trouble warning light should come
on, then go off.
If a warning light does not go off, see pag-
es 4-4–4-5 for the corresponding warning
light circuit check.2. Apply the brake pedal.
3. Shift the drive select lever into the neutral position.
●
When the drive select lever is in the
neutral position, the neutral indicator
light should come on. If the neutral in-
dicator light does not come on, ask a
Yamaha dealer to inspect the electric circuit.
1RB7A_EE.book Page 2 Tuesday, April 24, 2012 9:07 AM