2013 Lancia Voyager service

Refrigerant Recovery And
Recycling
R-134a Air Conditioning Refrigerant
is a hydrofluorocarbon (HFC) that is
endorsed by the Environmental Pro-
tection Agency and is an ozone-saving
product. However, the manufacturer
recommends that air conditioning
service be performed by authorized
dealer or other service facilities using
recovery and recycling equipment.
NOTE: Use only manufacturer
approved A/C system sealers, stop
leak products, seal conditioners,
compressor oil, and refrigerants.
A/C Air FilterCAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
WARNING!
Do not remove the A/C air filter
while the blower is operating or
personal injury may result.
The A/C air filter is located in the
fresh air inlet behind the glove box.
Perform the following procedure to
replace the filter:
1. Open the glove compartment and
remove all contents.
2. Push in on the sides of the glove
compartment and lower the door.
3. Pivot the glove compartment
downward.
4. Disengage the two retaining tabs
that secure the filter cover to the
HVAC housing, and remove the cover. 5. Remove the A/C air filter by pull-
ing it straight out of the housing.
6. Install the A/C air filter with the
arrow on the filter pointing toward
the floor. When installing the filter
cover, make sure the retaining tabs
fully engage the cover.
CAUTION!
The A/C air filter is identified with
an arrow to indicate airflow direc-
tion through the filter. Failure to
properly install the filter will result
in the need to replace it more often.
7. Rotate the glove compartment
door back into position.
A/C Air Filter Replacement
307

BODY LUBRICATION
Locks and all body pivot points, in-
cluding such items as seat tracks, door
hinge pivot points and rollers, liftgate,
tailgate, sliding doors and hood
hinges, should be lubricated periodi-
cally with a lithium-based grease or
equivalent, to assure quiet, easy op-
eration and to protect against rust and
wear. Prior to the application of any
lubricant, the parts concerned should
be wiped clean to remove dust and
grit; after lubricating excess oil and
grease should be removed. Particular
attention should also be given to hood
latching components to ensure proper
function. When performing other un-
derhood services, the hood latch, re-
lease mechanism and safety catch
should be cleaned and lubricated.
The external lock cylinders should be
lubricated twice a year, preferably in
the Fall and Spring. Apply a small
amount of a high quality lubricant
directly into the lock cylinder.
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
WINDSHIELD WIPER
BLADES
Clean the rubber edges of the wiper
blades and the windshield periodi-
cally with a sponge or soft cloth and a
mild nonabrasive cleaner. This will
remove accumulations of salt or road
film.
Operation of the wipers on dry glass
for long periods may cause deteriora-
tion of the wiper blades. Always use
washer fluid when using the wipers to
remove salt or dirt from a dry wind-
shield.
Avoid using the wiper blades to re-
move frost or ice from the windshield. Keep the blade rubber out of contact
with petroleum products such as en-
gine oil, gasoline, etc.
NOTE: Life expectancy of wiper
blades varies depending on geo-
graphical area and frequency of
use. Examples of poor blade per-
formance include chattering,
marks, water lines, and wet spots.
If any of these conditions are pres-
ent, clean the wiper blades or re-
place as necessary.
Adding Washer Fluid
The windshield, rear window, and
headlamp washers share a common
fluid reservoir. It is located in the en-
gine compartment and should be
checked at regular intervals. Fill the
reservoir with windshield washer sol-
vent (not radiator antifreeze) and op-
erate the system for a few seconds to
flush out any residual water.
When refilling the washer fluid reser-
voir, apply some washer fluid to a
cloth or towel and wipe the wiper
blades clean. This will help blade per-
formance.
308

BRAKES
In order to assure brake system per-
formance, all brake system compo-
nents should be inspected periodi-
cally. Refer to the “Maintenance
Schedule” for the proper maintenance
intervals.WARNING!
Riding the brakes can lead to brake
failure and possibly an accident.
Driving with your foot resting or
riding on the brake pedal can result
in abnormally high brake tempera-
tures, excessive lining wear, and
possible brake damage. You would
not have your full braking capacity
in an emergency.
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
Master Cylinder – Brake Fluid
Level Check
The fluid level in the master cylinder
should be checked when performing
underhood services, or immediately if
the “Brake System Warning Light”
indicates system failure.
Clean the top of the master cylinder
area before removing the cap. Add
fluid to bring the level up to the top of
the “FULL” mark on the side of the
master cylinder reservoir.
Overfilling of fluid is not recom-
mended because it may cause leaking
in the system. Add enough fluid to bring the level up
to the requirements described on the
brake fluid reservoir. With disc
brakes, fluid level can be expected to
fall as the brake pads wear. However,
low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturer's recom-
mended brake fluid. Refer to “Fluids,
Lubricants and Genuine Parts” in
“Maintaining Your Vehicle” for fur-
ther information.
WARNING!
 Use only manufacturer’s recom-
mended brake fluid. Refer to
“Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Ve-
hicle” for further information.
Using the wrong type of brake
fluid can severely damage your
brake system and/or impair its
performance. The proper type of
brake fluid for your vehicle is also
identified on the original factory
installed hydraulic master cylin-
der reservoir.
(Continued)
313

CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can
damage your transmission compo-
nents. Such damage is not covered
by the New Vehicle Limited War-
ranty.
Fluid Level Check
The fluid level is preset at the factory
and does not require adjustment un-
der normal operating conditions.
Routine fluid level checks are not re-
quired, therefore the transmission has
no dipstick. Your authorized dealer
can check your transmission fluid
level using a special service dipstick.
If you notice fluid leakage or trans-
mission malfunction, visit your au-
thorized dealer immediately to have
the transmission fluid level checked.
Operating the vehicle with an im-
proper fluid level can cause severe
transmission damage.
CAUTION!
If a transmission fluid leak occurs,
visit your authorized dealer imme-
diately. Severe transmission dam-
age may occur. Your authorized
dealer has the proper tools to adjust
the fluid level accurately.
Fluid And Filter Changes
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
In addition, change the fluid and filter
if the transmission is disassembled for
any reason.CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience. APPEARANCE CARE AND
PROTECTION FROM
CORROSION
Protection Of Body And Paint
From Corrosion
Vehicle body care requirements vary
according to geographic locations and
usage. Chemicals that make roads
passable in snow and ice and those
that are sprayed on trees and road
surfaces during other seasons are
highly corrosive to the metal in your
vehicle. Outside parking, which ex-
poses your vehicle to airborne con-
taminants, road surfaces on which the
vehicle is operated, extreme hot or
cold weather and other extreme con-
ditions will have an adverse effect on
paint, metal trim, and underbody
protection.
The following maintenance recom-
mendations will enable you to obtain
maximum benefit from the corrosion
resistance built into your vehicle.
315

FUSES/TIPM
Cavity Cartridge Fuse Mini-Fuse Description
M27 — 10 Amp Red Ignition Switch, Wireless Control Module, Keyless Entry Mod-
ule, Steering Column Lock
M28 — 10 Amp Red Powertrain Control Module, Transmission Feed, Transmission
Control Module
M29 — 10 Amp Red Occupant Classification Module
M30 — 15 Amp Blue Rear Wiper Module, Power Folding Mirror, J1962 Diagnostic
Feed
M31 — 20 Amp Yellow Back-Up Lamps
M32 — 10 Amp Red Airbag Module, TT EUROPE
M33 — 10 Amp Red Powertrain Control Module, Transmission Control Module
M34 — 10 Amp Red Park Assist, Heater Climate Control System Module, Headlamp
Wash, Compass , IR Sensor, Rear Camera, Lamp Door FT Drv/
Pass, Lamp Flashlight, AHLM, Relay Diesel Cabin Heater, Rad
Fan Diesel
M35 — 10 Amp Red Heated Mirrors
M36 — 20 Amp Yellow Power Outlet #3
M37 — 10 Amp Red Antilock Brakes, Stability Control System, Stop Lamp Switch,
Fuel Pump Rly Hi Control
M38 — 25 Amp Natural Door Lock/Unlock Motors, Liftgate Lock/Unlock Motors
The heated mirrors, lower instrument
panel power outlet and removable
floor console, when in the front posi-
tion are fused with self-resetting fuses
that are only serviceable by an autho-
rized dealer. The power seats are
fused by a 30 Amp circuit breaker
located under the driver's seat. The power windows are fused by a 25
Amp circuit breaker located under the
instrument panel near the steering
column. If you experience temporary
or permanent loss of these systems,
see your authorized dealer for service.
322

VEHICLE STORAGE
If you are leaving your vehicle dor-
mant for more than 21 days, you may
want to take steps to protect your
battery. You may do the following:
 Remove the 20 Amp mini-fuse inthe Totally Integrated Power Mod-
ule (TIPM) labeled Ignition-Off
Draw (IOD).
 Or, disconnect the negative cable from the battery.
 Anytime you store your vehicle, or keep it out of service for two weeks
or more, run the air conditioning
system at idle for about five min-
utes in the fresh air and high blower
setting. This will ensure adequate
system lubrication to minimize the
possibility of compressor damage
when the system is started again. REPLACEMENT BULBS
LIGHT BULBS –
Interior Bulb Number
Center & Rear Dome
Lamp . . . . . . . . . . . . . . . . . . 578
Center & Rear Reading
Lamps . . . . . . . . . . . . . . . . . 578
Front Door Courtesy
Lamp . . . . . . . . . . . . . . . . . . 578
Front Header Reading
Lamps (for versions/markets,
where provided) . . . . . . . . . . 578
Liftgate Lamp(s) . . . . . . . . . 578
Overhead Console Reading
Lamps . . . . . . . . . . . . . . . PC579
Removable Console Lamp
(for versions/markets,
where provided) . . . . . . . . . . 194
Visor Vanity Lamps . . . 6501966
NOTE: For lighted switches, see
your dealer for replacement in-
structions. All of the interior bulbs are glass
wedge base or glass cartridge types.
Aluminum base bulbs are not ap-
proved and should not be used for
replacement.
LIGHT BULBS –
Exterior Bulb Number
Headlamp . . . . . . . . . . . . . . H11
Headlamp (HID) (for versions/
markets, where provided) . . D1S
Front Turn Signal . . . PY27 / 7W
Front Position Lamp . . . . . W5W
Front Fog Lamp . . . . . . . . . H11
Side Repeater Lamps . . . . W5W
Backup Lamp . . . . . . . P27 / 7W
Tail/Stop Lamp . . . . . . . . . LED
(Serviced at Authorized Dealer)
Rear Turn Signal
Lamps . . . . . . . . . . . PY27 / 7W
Rear Fog Lamps . . . . . . . . . LED (Serviced at Authorized Dealer)
Center High-Mounted Stop
Lamp . . . . . . . . . . . . . . . . . LED (Serviced at Authorized Dealer)
License Plate Lamp . . . . . W5W
323

BULB REPLACEMENTCAUTION!
Where possible, it is advisable to
have bulbs changed at a LANCIA
Dealership. Proper operation and
orientation of the external lights are
essential for driving safety and
complying with the law.
HIGH INTENSITY
DISCHARGE HEADLAMPS
(HID) (for versions/markets,
where provided)
The headlamps are a type of high
voltage discharge tube. High voltage
can remain in the circuit even with the
headlamp switch off and the key re-
moved. Because of this, you should
not attempt to service a headlamp
bulb yourself. If a headlamp bulb
fails, take your vehicle to an au-
thorized dealer for service.
WARNING!
A transient high voltage occurs at
the bulb sockets of High Intensity
Discharge (HID) headlamps when
the headlamp switch is turned ON.
It may cause serious electrical
shock or electrocution if not ser-
viced properly. See your authorized
dealer for service.
NOTE: On vehicles equipped
with High Intensity Discharge
(HID) headlamps, when the head-
lamps are turned on, there is a
blue hue to the lamps. This dimin-
ishes and becomes more white af-
ter approximately 10 seconds, as
the system charges.
QUAD HEADLAMPS (for
versions/markets, where
provided)
1. Raise the hood to access the high
or low beam bulbs at the rear of the
headlamp housing.
2. Release the two tabs on the side of
the connector and remove the connec-
tor from the bulb. 3. Twist the headlamp bulb and pull
the bulb from the headlamp housing.
4. Install the new headlamp bulb and
twist until locked into the headlamp
housing.
CAUTION!
Do not touch the new bulb with
your fingers. Oil contamination will
severely shorten bulb life. If the
bulb comes in contact with an oily
surface, clean the bulb with rub-
bing alcohol.
5. Reconnect the wiring connector to
the bulb.
FRONT TURN SIGNAL AND
SIDE MARKER LAMPS
Access to change the turn signal or
side marker bulb is from the rear of
the headlamp housing.
1. Twist the turn signal or side
marker socket to remove the socket.
2. Pull bulb from the socket.
3. Replace the bulb and reinstall
socket.
324

2. Remove the tail lamp assembly by
removing the two screws from the in-
board side. Use a fiber stick or similar
tool to gently pry the light on the
outboard side to disengage the two
ball studs.NOTE:
 If a screwdriver is used, make
sure a soft material is placed be-
tween the vehicle body and tool
so not to scratch the paint.
 The PRY location is best closest to the studs while dislodging
them separately.
3. Twist the socket and remove it
from the lamp assembly.
4. Pull the bulb to remove it from the
socket.
5. Replace the bulb, reinstall the
socket, and reattach the lamp assem-
bly. CENTER HIGH-MOUNTED
STOP LAMP (CHMSL)
The CHMSL uses LED lights are not
serviceable. The CHMSL must be re-
placed as an assembly, see your au-
thorized dealer.
LICENSE LAMP
There are two license plate lamps, and
they are located under the tailgate
lamp bar and above the license plate.
1. Remove the two lens assembly
mounting screws.
2. Remove the bulb from the socket.
Replace the bulb and reattach the lens
assembly.326