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Owner’s tool kit The owner’s tool kit is located under the
seat. (See page 3-18.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.TIPIf you do not have the tools or experi-
ence required for a particular job, havea Yamaha dealer perform it for you.1. Helmet holding cable
2. Owner’s tool kit
12
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The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
EAU46910
Periodic maintenance chart for the emission control system NO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1* Fuel line Check fuel hoses for cracks or
damage.
2* Spark plugs Check condition.
Clean and regap.
Replace.
3* Va l v e s Check valve clearance.
Adjust. Every 40000 km (24000 mi)
4* Fuel injection Adjust engine idling speed and
synchronization.
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General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element Replace.
2* V-belt case air filter
elements Clean.
Replace.
3* Front brake Check operation, fluid level and
vehicle for fluid leakage.
Replace brake pads. Whenever worn to the limit
4* Rear brake Check operation, fluid level and
vehicle for fluid leakage.
Replace brake pads. Whenever worn to the limit
5* Brake hoses Check for cracks or damage.
Check for correct routing and
clamping.
Replace. Every 4 years
6 Rear brake lock
cable Check cable length.
Adjust if necessary.
4000 km (2400 mi) after the initial 1000 km (600 mi) and every
5000 km (3000 mi) thereafter
7* Rear brake lock Check operation.
Check rubber boot.
Check wear indicator.
Adjust if necessary.
8* Wheels Check runout and for damage.
9* Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
10 * Wheel bearings Check bearing for looseness or
damage.
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11 *Drive belt Check belt condition.
Replace if damaged.
Check belt tension.
Adjust if necessary.
Every 10000 km (6000 mi) until 40000 km (24000 mi), and every
5000 km (3000 mi) thereafter
12 * Drive pulley and
drive axle Lubricate.
13 * Steering bearings Check bearing play and steering
for roughness.
Lubricate with lithium-soap-based grease. Every 20000 km (12000 mi)
14 * Chassis fasteners Make sure that all nuts, bolts
and screws are properly
tightened.
15 Front brake lever
pivot shaft Lubricate with silicone grease.
16 Rear brake lever
pivot shaft Lubricate with silicone grease.
17 Sidestand,
centerstand Check operation.
Lubricate with
lithium-soap-based grease.
18 * Sidestand switch Check operation.
19 * Front fork Check operation and for oil
leakage.
20 * Shock absorber
assembly Check operation and shock
absorber for oil leakage.
21 Engine oil Change. (See pages 3-8 and
6-11.)
When the oil change indicator flashes
Check oil level and vehicle for oil leakage. Every 5000 km (3000 mi)
22 Engine oil filter
cartridge Replace.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
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23 *Cooling system Check coolant level and vehicle
for coolant leakage.
Change with ethylene glycol anti-freeze coolant. Every 3 years
24 * V- b e l t Replace. When the V-belt replacement indicator flashes [every 20000 km (12500 mi)]
25 * Front and rear
brake switches Check operation.
26 Moving parts and
cables Lubricate.
27 * Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.
28 * Lights, signals and
switches Check operation.
Adjust headlight beam.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Engine air filter and V-belt air filters
This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with
compressed air to avoid damaging it.
The engine air filter element needs to be replaced and the V- belt air filter elements need to be serviced more frequent-
ly when riding in unusuall y wet or dusty areas.
Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regu larly check the brake fluid
levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. Replace the brake hoses every four years and if cracked or damaged.
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Removing and installing
panels The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
EAU52011
Panel A
To remove the panel1. Remove the panel by pulling itsupper left and right sides to un-
hook them as shown. 2. Remove the quick fastener.
3. Remove the panel as shown.
1. Panel A
2. Panel B
3. Panel C
23
1
1. Panel D
1
1. Quick fastener
2. Panel A
1
2
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9To install the panel
Place the panel in the original position,
and then install the quick fastener.
Panel B
To remove the panelRemove the screws, and then pull the
panel upward. To install the panel
Place the panel in the original position,
and then install the screws.
Panel C
To remove the panelRemove the screws, and then pull the
panel backward and upward.
To install the panel
Place the panel in the original position,
and then install the screws.
Panel D
To remove the panelRemove the screws, and then pull the
panel outward.
1. Screw
2. Panel B
21
1. Screw
2. Panel C
2
1
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