2012 Lancia Voyager maintenance

CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
COOLING SYSTEMWARNING!
 When working near the radiator cooling fan, disconnect the fan
motor lead or turn the ignition
switch to the OFF position. The
fan is temperature controlled and
can start at anytime the ignition
switch is in the ON position.
(Continued)
WARNING!(Continued)
 You or others can be badly burned
by hot engine coolant (antifreeze)
or steam from your radiator. If
you see or hear steam coming
from under the hood, do not open
the hood until the radiator has
had time to cool. Never try to open
a cooling system pressure cap
when the radiator is hot.CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
Coolant Checks
Check the engine coolant (antifreeze)
protection every 12 months (before
the onset of freezing weather, where
applicable). If the engine coolant (an-
tifreeze) is dirty or rusty in appear-
ance, the system should be drained, flushed and refilled with fresh cool-
ant. Check the front of the A/C con-
denser for any accumulation of bugs,
leaves, etc. If dirty, clean by gently
spraying water from a garden hose
vertically down the face of the con-
denser.
Check the coolant recovery bottle
tubing for brittle rubber, cracking,
tears, cuts and tightness of the con-
nection at the bottle and radiator. In-
spect the entire system for leaks.
With the engine at normal operating
temperature (but not running), check
the cooling system pressure cap for
proper vacuum sealing by draining a
small amount of engine coolant (anti-
freeze) from the radiator drain cock.
If the cap is sealing properly, the en-
gine coolant (antifreeze) will begin to
drain from the coolant recovery
bottle. DO NOT REMOVE THE
COOLANT PRESSURE CAP WHEN
THE COOLING SYSTEM IS HOT.
295

Cooling System – Drain, Flush,
And Refill
If the engine coolant (antifreeze) is
dirty or contains a considerable
amount of sediment, clean and flush
with a reliable cooling system cleaner.
Follow with a thorough rinsing to re-
move all deposits and chemicals.
Properly dispose of the old engine
coolant (antifreeze) solution.
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
Selection Of Coolant
Use only the manufacturer's recom-
mended engine coolant (antifreeze).
Refer to “Fluids, Lubricants and
Genuine Parts” in “Maintaining Your
Vehicle” for further information.
CAUTION!
 Mixing of engine coolant (anti-freeze) other than specified engine
coolant (antifreeze), may result in
engine damage and may decrease
corrosion protection. If a non-
specified engine coolant (anti-
freeze) is introduced into the cool-
ing system in an emergency, it
should be replaced with the speci-
fied engine coolant (antifreeze) as
soon as possible.
 Do not use water alone or alcohol
based engine coolant (antifreeze)
products. Do not use additional
rust inhibitors or anti-rust prod-
ucts, as they may not be compat-
ible with the radiator engine cool-
ant (antifreeze) and may plug the
radiator.
 This vehicle has not been de-
signed for use with Propylene
Glycol-based engine coolant (an-
tifreeze). Use of Propylene Glycol-
based engine coolant (antifreeze)
is not recommended. Adding Coolant
Your vehicle has been built with an
improved engine coolant (antifreeze)
that allows extended maintenance in-
tervals. This engine coolant (anti-
freeze) can be used up to five years or
168 000 km before replacement. To
prevent reducing this extended main-
tenance period, it is important that
you use the same engine coolant (an-
tifreeze) throughout the life of your
vehicle.
Use only high purity water such as
distilled or deionized water when
mixing the water/engine coolant (an-
tifreeze) solution. The use of lower
quality water will reduce the amount
of corrosion protection in the engine
cooling system.
Please note that it is the owner's re-
sponsibility to maintain the proper
level of protection against freezing ac-
cording to the temperatures occurring
in the area where the vehicle is oper-
ated.
296

Points To Remember
NOTE:
When the vehicle is stopped after a
few kilometers of operation, you
may observe vapor coming from
the front of the engine compart-
ment. This is normally a result of
moisture from rain, snow, or high
humidity accumulating on the ra-
diator and being vaporized when
the thermostat opens, allowing hot
engine coolant (antifreeze) to enter
the radiator.
If an examination of your engine com-
partment shows no evidence of radia-
tor or hose leaks, the vehicle may be
safely driven. The vapor will soon dis-
sipate.
 Do not overfill the coolant recoverybottle.
 Check the engine coolant (anti- freeze) freeze point in the radiator
and in the coolant recovery bottle.
If engine coolant (antifreeze) needs
to be added, contents of the coolant
recovery bottle must also be pro-
tected against freezing.  If frequent engine coolant (anti-
freeze) additions are required, or if
the level in the coolant recovery
bottle does not drop when the en-
gine cools, the cooling system
should be pressure tested for leaks.
 Maintain engine coolant (anti- freeze) concentration at 50% en-
gine coolant (antifreeze) (mini-
mum) and distilled water for
proper corrosion protection of your
engine, which contains aluminum
components.
 Make sure that the radiator and coolant recovery bottle overflow
hoses are not kinked or obstructed.
 Keep the front of the radiator clean. If your vehicle is equipped with air
conditioning, also keep the front of
the condenser clean.
 Do not change the thermostat for Summer or Winter operation. If re-
placement is ever necessary, install
ONLY the correct type thermostat.
Other designs may result in unsat-
isfactory coolant performance,
poor gas mileage, and increased
emissions. BRAKES
In order to assure brake system per-
formance, all brake system compo-
nents should be inspected periodi-
cally. Refer to the “Maintenance
Schedule” for the proper maintenance
intervals.
WARNING!
Riding the brakes can lead to brake
failure and possibly an accident.
Driving with your foot resting or rid-
ing on the brake pedal can result in
abnormally high brake tempera-
tures, excessive lining wear, and pos-
sible brake damage. You would not
have your full braking capacity in an
emergency.CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
298

hicle” for further information. It is
important that the transmission fluid
be maintained at the prescribed level
using the recommended fluid. No
chemical flushes should be used in
any transmission; only the approved
lubricant may be used.CAUTION!
Using a transmission fluid other
than the manufacturer's recom-
mended fluid may cause deteriora-
tion in transmission shift quality
and/or torque converter shudder.
Using a transmission fluid other
than the manufacturer's recom-
mended fluid will require more fre-
quent fluid and filter changes. Refer
to “Fluids, Lubricants and Genuine
Parts” in “Maintaining Your Ve-
hicle” for further information.
Special Additives
Automatic Transmission Fluid (ATF)
is an engineered product and its per-
formance may be impaired by supple-
mental additives. Therefore, do not
add any fluid additives to the trans-
mission. The only exception to this
policy is the use of special dyes to aid in detecting fluid leaks. In addition,
avoid using transmission sealers as
they may adversely affect seals.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can
damage your transmission compo-
nents. Such damage is not covered
by the New Vehicle Limited War-
ranty.
Fluid Level Check
The six-speed automatic transmission
is a sealed unit and has no dipstick.
Routine fluid level checks are not re-
quired. However, if you notice fluid
leakage or transmission malfunction,
visit your authorized dealer immedi-
ately to have the fluid level checked.
Operation with an improper fluid
level can greatly reduce the life of
your transmission. Your dealer can
check the fluid level using a special
service dipstick.
Ask your dealer to check the trans-
mission fluid level whenever the ve-
hicle is serviced. Fluid And Filter Changes
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
If the transmission is disassembled for
any reason, the fluid and filter should
be changed.
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
APPEARANCE CARE AND
PROTECTION FROM
CORROSION
Protection Of Body And Paint
From Corrosion
Vehicle body care requirements vary
according to geographic locations and
usage. Chemicals that make roads
passable in snow and ice, and those
that are sprayed on trees and road
surfaces during other seasons, are
300

highly corrosive to the metal in your
vehicle. Outside parking, which ex-
poses your vehicle to airborne con-
taminants, road surfaces on which the
vehicle is operated, extreme hot or
cold weather and other extreme con-
ditions will have an adverse effect on
paint, metal trim, and underbody
protection.
The following maintenance recom-
mendations will enable you to obtain
maximum benefit from the corrosion
resistance built into your vehicle.
What Causes Corrosion?
Corrosion is the result of deterioration
or removal of paint and protective
coatings from your vehicle.
The most common causes are:
 Road salt, dirt and moisture accu-mulation
 Stone and gravel impact
 Insects, tree sap and tar
 Salt in the air near seacoast locali- ties
 Atmospheric fallout/industrial pol- lutants Washing
 Wash your vehicle regularly. Al-
ways wash your vehicle in the shade
using a mild car wash soap, and
rinse the panels completely with
clear water.
 Use a high quality cleaner wax to remove road film, stains and to pro-
tect your paint finish. Take care
never to scratch the paint.
 Avoid using abrasive compounds and power buffing that may dimin-
ish the gloss or thin out the paint
finish.
CAUTION!
Do not use abrasive or strong clean-
ing materials such as steel wool or
scouring powder, which will scratch
metal and painted surfaces.
Special Care
 If you drive on salted or dusty roads or if you drive near the ocean, hose
off the undercarriage at least once a
month.  It is important that the drain holes
in the lower edges of the doors and
rocker panels be kept clear and
open.
 If you detect any stone chips or scratches in the paint, touch them
up immediately. The cost of such
repairs is considered the responsi-
bility of the owner.
 If your vehicle is damaged due to an accident or similar cause which de-
stroys the paint and protective
coating, have your vehicle repaired
as soon as possible. The cost of such
repairs is considered the responsi-
bility of the owner.
 If you carry special cargo such as chemicals, fertilizers, de-icer salt,
etc., be sure that such materials are
well packaged and sealed.
 If a lot of driving is done on gravel roads, consider mud or stone
shields behind each wheel.
 Use Touch Up Paint or equivalent on scratches as soon as possible.
Your authorized dealer has touch
up paint to match the color of your
vehicle.
301

Cleaning Headlights
Your vehicle has plastic headlights
that are lightweight and less suscep-
tible to stone breakage than glass
headlights.
Plastic is not as scratch resistant as
glass and therefore different lens
cleaning procedures must be fol-
lowed.
To minimize the possibility of scratch-
ing the lenses and reducing light out-
put, avoid wiping with a dry cloth. To
remove road dirt, wash with a mild
soap solution followed by rinsing.
Do not use abrasive cleaning compo-
nents, solvents, steel wool or other
aggressive material to clean the
lenses.
Glass Surfaces
All glass surfaces should be cleaned
on a regular basis with any commer-
cial household-type glass cleaner.
Never use an abrasive type cleaner.
Use caution when cleaning the inside
rear window equipped with electric
defrosters or the right rear quarter
window equipped with the radio an-tenna. Do not use scrapers or other
sharp instruments that may scratch
the elements.
When cleaning the rearview mirror,
spray cleaner on the towel or rag that
you are using. Do not spray cleaner
directly on the mirror.
Cleaning Plastic Instrument
Cluster Lenses
The lenses in front of the instruments
in this vehicle are molded in clear
plastic. When cleaning the lenses,
care must be taken to avoid scratch-
ing the plastic.
1. Clean with a wet soft rag. A mild
soap solution may be used, but do not
use high alcohol content or abrasive
cleaners. If soap is used, wipe clean
with a clean damp rag.
2. Dry with a soft cloth.
Seat Belt Maintenance
Do not bleach, dye or clean the seat
belts with chemical solvents or abra-
sive cleaners. This will weaken the
fabric. Sun damage can also weaken
the fabric.
If the seat belts need cleaning, use a
mild soap solution or lukewarm wa-
ter. Do not remove the belts from the
car to wash them.
Replace the seat belts if they appear
frayed or worn, or if the buckles do
not work properly.
CLEANING THE
INSTRUMENT PANEL
CUPHOLDERS
Removal
Pull the flexible liner from the cup-
holder drawer starting at one edge to
ease removal.
Cleaning
The liner is top shelf dishwasher safe,
or you may follow the cleaning proce-
dure below.
Soak the liner in a mixture of medium
hot tap water and one teaspoon of
mild liquid dish soap. Let soak for
approximately 30 minutes. After
30 minutes, pull the liner from the
water and dip it back into the water
about six times. This will loosen any
remaining debris. Rinse the liner thor-
oughly under warm running water.
303

8
MAINTENANCE SCHEDULES
 MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . 318  MAINTENANCE SCHEDULE – GASOLINEENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
 MAINTENANCE SCHEDULE – DIESEL ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
317

MAINTENANCE
SCHEDULE
MAINTENANCE
SCHEDULE – GASOLINE
ENGINE
The Scheduled Maintenance services
listed in this manual must be done at
the times or mileages specified to pro-
tect your vehicle warranty and ensure
the best vehicle performance and reli-
ability. More frequent maintenance
may be needed for vehicles in severe
operating conditions, such as dusty
areas and very short trip driving. In-
spection and service should also be
done anytime a malfunction is sus-
pected.
The oil change indicator system will
remind you that it is time to take your
vehicle in for scheduled maintenance.On Electronic Vehicle Information
Center (EVIC) equipped vehicles “Oil
Change Required” will be displayed
in the EVIC and a single chime will
sound, indicating that an oil change is
necessary.
The oil change indicator message will
illuminate approximately 11 200 km
after the most recent oil change was
performed. Have your vehicle ser-
viced as soon as possible, within
800 km.
NOTE:
 The oil change indicator mes-
sage will not monitor the time
since the last oil change. Change
your vehicles oil if it has been
12 months since your last oil
change even if the oil change in-
dicator message is NOT illumi-
nated.  Under no circumstances should
oil change intervals exceed
12 000 km or 12 months, which-
ever comes first.
Your authorized dealer will reset the
oil change indicator message after
completing the scheduled oil change.
CAUTION!
Failure to perform the required
maintenance items may result in
damage to the vehicle.
318