2012 Lancia Thema brakes

When additional engine coolant (an-
tifreeze) is needed to maintain the
proper level, it should be added to the
coolant bottle. Do not overfill.
Points To Remember
NOTE:
When the vehicle is stopped after a
few kilometers of operation, you
may observe vapor coming from
the front of the engine compart-
ment. This is normally a result of
moisture from rain, or high hu-
midity accumulating on the radia-
tor and being vaporized when the
thermostat opens, allowing hot en-
gine coolant (antifreeze) to enter
the radiator.
If an examination of your engine com-
partment shows no evidence of radia-
tor or hose leaks, the vehicle may be
safely driven. The vapor will soon dis-
sipate.
 Do not overfill the coolant recoverybottle.
 Check engine coolant (antifreeze) freeze point in the radiator and in
the coolant recovery bottle. If en-
gine coolant (antifreeze) needs to be added, contents of coolant re-
covery bottle must also be pro-
tected against freezing.
 If frequent engine coolant (anti- freeze) additions are required, or if
the level in the coolant recovery
bottle does not drop when the en-
gine cools, the cooling system
should be pressure tested for leaks.
 Maintain engine coolant (anti- freeze) concentration at 50% en-
gine coolant (antifreeze) (mini-
mum) and distilled water for
proper corrosion protection of your
engine, which contains aluminum
components.
 Make sure that the radiator and coolant recovery bottle overflow
hoses are not kinked or obstructed.
 Keep the front of the radiator clean. If your vehicle is equipped with air
conditioning, keep the front of the
condenser clean.
 Do not change the thermostat for Summer or Winter operation. If re-
placement is ever necessary, install
ONLY the correct type thermostat.
Other designs may result in unsat- isfactory engine coolant (anti-
freeze) performance, poor gas mile-
age, and increased emissions.
BRAKE SYSTEM
In order to assure brake system per-
formance, all brake system compo-
nents should be inspected periodi-
cally. Refer to the “Maintenance
Schedule” for the proper maintenance
intervals.
WARNING!
Riding the brakes can lead to brake
failure and possibly an accident.
Driving with your foot resting or rid-
ing on the brake pedal can result in
abnormally high brake tempera-
tures, excessive lining wear, and pos-
sible brake damage. You would not
have your full braking capacity in an
emergency.
268

CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
Master Cylinder – Brake Fluid
Level Check
Check the fluid level in the master
cylinder immediately if the brake sys-
tem warning light indicates system
failure.
Check the fluid level in the master
cylinder when performing underhood
services.
Clean the top of the master cylinder
area before removing the cap. Add
fluid to bring the level up to the
“MAX” mark on the side of the master
cylinder reservoir.
Add enough fluid to bring the level up
to the requirements described on the
brake fluid reservoir. With disc brakes, fluid level can be expected to
fall as the brake pads wear. However,
low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufactur
er's recom-
mended brake fluid. Refer to “Fluids,
Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for fur-
ther information.
WARNING!
 Use only manufactur er's recom-
mended brake fluid. Refer to
“Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Ve-
hicle” for further information. Us-
ing the wrong type of brake fluid
can severely damage your brake
system and/or impair its perfor-
mance. The proper type of brake
fluid for your vehicle is also iden-
tified on the original factory in-
stalled hydraulic master cylinder
reservoir.
(Continued)
WARNING!(Continued)
 To avoid contamination from for-
eign matter or moisture, use only
new brake fluid or fluid that has
been in a tightly closed container.
Keep the master cylinder reservoir
cap secured at all times. Brake
fluid in a open container absorbs
moisture from the air resulting in
a lower boiling point. This may
cause it to boil unexpectedly dur-
ing hard or prolonged braking,
resulting in sudden brake failure.
This could result in a accident.
 Overfilling the brake fluid reser-
voir can result in spilling brake
fluid on hot engine parts, causing
the brake fluid to catch fire. Brake
fluid can also damage painted and
vinyl surfaces, care should be
taken to avoid its contact with
these surfaces.
 Do not allow petroleum based
fluid to contaminate the brake
fluid. Brake seal components
could be damaged, causing partial
or complete brake failure. This
could result in an accident.
269

Cavity Cartridge Fuse Mini-Fuse Description
1— —Spare
2 40 Amp Green — Radiator Fan #1
3 50 Amp Red — Power Steering #1
4 30 Amp Pink — Starter
5 40 Amp Green — Anti-Lock Brakes
6 — —Spare
7 50 Amp Red — Cabin Heater #1 — Diesel Only
8 50 Amp Red — Cabin Heater #2 — Diesel Only
9 — 20 Amp Yellow DTCM
10 — 5 Amp Tan Security
11 — 20 Amp Yellow Horns
12 — 10 Amp Red Air Conditioning Clutch
13 — —Spare
14 — 25 Amp Natural Anti-Lock Brakes
15 — —Spare
16 — —Spare
18 50 Amp Red — Radiator Fan #2
19 50 Amp Red — Power Steering #2
20 30 Amp Pink — Wiper Motor
21 30 Amp Pink — Headlamp Washers
22 50 Amp Red — Glow Plug Module — Diesel Only
23 30 Amp Pink — Fuel Pump Feed/Diesel Fuel Heater — Diesel Only
24 50 Amp Red — Cabin Heater #3 — Diesel Only
28 — 25 Amp Natural Fuel Pump
29 — 15 Amp Blue Transmission/Shifter (TCM Module)
30 — —Spare
31 — 25 Amp Natural Engine Module (PCM)
32 — —Spare
33 — —Spare
34 — 25 Amp Natural ASD Feed #1
35 — 20 Amp Yellow ASD Feed #2
275

Thousands Of Kilometers24 48 72 96 120 144 168 192
Months 12 24 36 48 60 72 84 96
Check tire condition/wear and adjust pressure, if neces-
sary.        
Check operation of lighting system (headlamps, direction
indicators, hazard warning lights, luggage compartment,
passenger compartment, glove compartment, instrument
panel warning lights, etc.).        
Check operation of windscreen washer system and adjust
jets if necessary.        
Check windshield/rear window wiper blade position/
wear.        
Check cleanliness of hood and tailgate locks and cleanli-
ness and lubrication of linkages.        
Visually inspect condition of: exterior bodywork, under-
body protection, pipes and hoses (exhaust - fuel system -
brakes), rubber elements (boots, sleeves, bushes, etc.).        
Check conditions and wear of front disc brake pads.        
Check conditions and wear of rear disc brake pads.        
Check and, if necessary, top up fluid levels (brakes, wind-
shield washer, battery, engine coolant, etc.).        
Visually inspect the condition of accessory drive belt/s. 
Adjust parking brake shoes as necessary. 
Check exhaust gas emissions.        
Check engine management system operation (via diag-
nostic socket).        
Change the automatic transmission fluid and filter (*) 
291

Thousands Of Kilometers24 48 72 96 120 144 168 192
Months 12 24 36 48 60 72 84 96
Replace spark plugs. 
Replace air filter cartridge.    
Change engine oil and replace oil filter. Every 12.000 km or 12 months whichever comes first
Change brake fluid (or every 24 months). 
Replace pollen filter.        
(*) Change the automatic transmis-
sion fluid and filter(s) at 96 000 km
or 48 months if using your vehicle for
any of the following: city driving,
short (less than 7-8 km) and repeated
journeys, or frequent trailer or cara-
van towing.
Periodic Checks
Every 1 000 km or before long jour-
neys, check and, if necessary, restore:
 engine coolant;
 brake fluid;
 windshield washer fluid level;
 tire inflation pressure and condi- tion;
 operation of lighting system (head- lights, direction indicators, hazard
warning lights, etc.);  operation of windshield washer/
wiper system and positioning/wear
of windshield/rear window wiper
blades.
Every 3 000 km, check and top up, if
required, the engine oil level.
Heavy-Duty Use Of The Car
If the car is used mainly under one of
the following conditions:
 towing a trailer or caravan;
 dusty roads;
 short, repeated journeys (less than 7-8 km) at sub-zero outside tem-
peratures;
 engine often idling or driving long distances at low speeds or long pe-
riods of idleness. You should perform the following in-
spections more frequently than shown
on the Scheduled Servicing Plan:
 check front disc brake pad condi-
tions and wear;
 check cleanliness of hood and trunk locks, cleanliness and lubrication of
linkage;
 visually inspect conditions of: en- gine, transmission, pipes and hoses
(exhaust - fuel system - brakes) and
rubber elements (boots - sleeves -
bushes - etc.);
 check battery charge and battery fluid level (electrolyte);
 visually inspect condition of the ac- cessory drive belts;
 check and, if necessary, change en- gine oil and replace oil filter;
292

Thousands Of Kilometers20 40 60 80 100 120 140 160
Months 12 24 36 48 60 72 84 96
Check operation of windscreen washer system and adjust
jets if necessary.        
Check windshield/rear window wiper blade position/
wear.        
Check cleanliness of hood and tailgate locks and cleanli-
ness and lubrication of linkages.        
Visually inspect condition of: exterior bodywork, under-
body protection, pipes and hoses (exhaust - fuel system -
brakes), rubber elements (boots, sleeves, bushes, etc.).        
Check conditions and wear of front disc brake pads.        
Check conditions and wear of rear disc brake pads.        
Check and, if necessary, top up fluid levels (brakes,
windshield washer, battery, engine coolant, etc.).        
Visually inspect the condition of accessory drive belt/s. 
Adjust parking brake shoes as necessary. 
Check exhaust gas emissions.        
Check engine management system operation (via diag-
nostic socket).        
Change the automatic transmission fluid and filter (*). 
Replace fuel filter. 
Replace accessory drive belt/s. 
Replace air filter cartridge. 
Change engine oil and replace oil filter (**).
Change brake fluid (or every 24 months). 
Replace pollen filter.        
294

(*) Change the automatic transmis-
sion fluid and filter(s) at 100 000 km
or 60 months if using your vehicle for
any of the following: city driving,
short (less than 7-8 km) and repeated
journeys, or frequent trailer or cara-
van towing.
(**) The actual oil and oil filter re-
placement interval depends on the car
usage conditions and is indicated by a
warning light or message on the in-
strument panel, or in any case every
12 months.
Periodic Checks
Every1 000 km or before long jour-
neys, check and, if necessary, restore:
 engine coolant;
 brake fluid;
 windshield washer fluid level;
 tire inflation pressure and condi- tion;  operation of lighting system (head-
lights, direction indicators, hazard
warning lights, etc.);
 operation of windshield washer/ wiper system and positioning/wear
of windshield/rear window wiper
blades.
Every 3 000 km, check and top up, if
required, the engine oil level.
Heavy-Duty Use Of The Car
If the car is used mainly under one of
the following conditions:
 towing a trailer or caravan;
 dusty roads;
 short, repeated journeys (less than 7-8 km) at sub-zero outside tem-
peratures;
 engine often idling or driving long distances at low speeds or long pe-
riods of idleness. You should perform the following in-
spections more frequently than shown
on the Scheduled Servicing Plan:
 check front disc brake pad condi-
tions and wear;
 check cleanliness of hood and trunk locks, cleanliness and lubrication of
linkage;
 visually inspect conditions of: en- gine, transmission, pipes and hoses
(exhaust - fuel system - brakes) and
rubber elements (boots - sleeves -
bushes - etc.);
 check battery charge and battery fluid level (electrolyte);
 visually inspect condition of the ac- cessory drive belts;
 check and, if necessary, change en- gine oil and replace oil filter;
 check and, if necessary, replace pol- len filter;
 check and, if necessary, replace air cleaner filter.
295

About Your Brakes . . . . . . . . . 206
ABS (Anti-Lock Brake
System) . . . . . . . . . . . . . . . . 208
Adaptive Cruise Control (ACC)
(Cruise Control) . . . . . . . . . . 117
Adding Engine Coolant
(Antifreeze) . . . . . . . . . . . . . . 266
Adding Fuel . . . . . . . . . . . . . 226
Adding Washer Fluid . . . . . . . 263
Additives, Fuel . . . . . . . . . . . 224
Adjustable Pedals . . . . . . . . . 114
Air Cleaner, Engine (Engine
Air Cleaner Filter) . . . . . . . . . 259Air Conditioner Maintenance
. . 261
Air Conditioning Filter . . . 185,261
Air Conditioning Refrigerant . . 261
Air Conditioning System
. . 184,261
Air Pressure, Tires . . . . . . . . . 214
Airbag . . . . . . . . . . . . . . . . 33,39
Airbag Deployment . . . . . . . . . 40
Airbag Light . . . . . . 38,41,52,156
Airbag Maintenance . . . . . . . . . 40
Airbag, Side . . . . . . . . . . 35,37,39
Airbag, Window
(Side Curtain) . . . . . . . . 35,37,39
Alarm Light . . . . . . . . . . . . . 158
Alarm System (Security Alarm)
. . 15
Alterations/Modifications,
Vehicle . . . . . . . . . . . . . . . . . . . 7 Anti-Lock Brake System
(ABS) . . . . . . . . . . . . . . 208,209
Anti-Lock Warning Light . . . . 158
Antifreeze
(Engine Coolant) . . . . . . . 266,283
Disposal . . . . . . . . . . . . . . 267
Appearance Care . . . . . . . . . . 271
Assist, Hill Start . . . . . . . . . . 211
Auto Down Power Windows . . . 23
Auto Unlock, Doors . . . . . . . . . 19
Auto Up Power Windows . . . . . 23
Automatic Dimming Mirror . . . 63
Automatic Door Locks . . . . . . . 19
Automatic Headlights . . . . . . . 105
Automatic Oil Change
Indicator . . . . . . . . . . . . . . . . 164
Automatic Temperature
Control (ATC) . . . . . . . . . . . . 184
Automatic Transaxle
Special Additives . . . . . . . . 270
Automatic
Transmission . . . 196,199,270,271 Adding Fluid . . . . . . . . 271,285
Autostick . . . . . . . . . . . . . . 202
Fluid and Filter Changes . . . 271
Fluid Change . . . . . . . . . . . 271
Fluid Level Check . . . . . . . 270
Fluid Type . . . . . . . . . . . . . 285
Special Additives . . . . . . . . 270 Automatic Transmission Limp
Home Mode . . . . . . . . . . . . . 198
Autostick . . . . . . . . . . . . . . . 202
Axle Fluid . . . . . . . . . . . . . . . 285
Axle Lubrication
(Axle Fluid) . . . . . . . . . . . . . 285
Battery . . . . . . . . . . . . . . . . . 260
Keyless Transmitter
Replacement (RKE) . . . . . . . 17
Location . . . . . . . . . . . . . . 260
Belts, Seat . . . . . . . . . . . . . 26,51
Body Mechanism
Lubrication . . . . . . . . . . . . . . 262
Brake Assist System . . . . . . . . 209
Brake Control System,
Electronic . . . . . . . . . . . . . . . 209
Brake Fluid . . . . . . . . . . . . . . 285
Brake System . . . . . . . . . . . . 268 Anti-Lock (ABS) . . . . . . . . 208
Fluid Check . . . . . . . . 269,285
Master Cylinder . . . . . . . . . 269
Parking . . . . . . . . . . . . . . . 206
Warning Light . . . . . . . . . . 157
Brake, Parking . . . . . . . . . . . 206
Brake/Transmission
Interlock . . . . . . . . . . . . . . . . 196
Brakes . . . . . . . . . . . . . . . . . 268
298