2012 Hyundai H-100 Truck clock

3 WHAT TO DO IN AN EMERGENCY
12
D060F03HR
(8) Press the piston down all the way and turn the release valve clock- wise as far as possible. HHR4018
Stop mark
CAUTION:
o Use only the jack included with the vehicle and use it only for changing a wheel.
o Position the jack on a hard level
surface.
o If the release valve is loosened by turning it 2 or more times inthe counterclockwise direction,the jack’s oil will leak and the jack cannot be used.!
D060F02HR
(7) Using the jack handle, turn the re- lease valve counterclockwise slow to lower the ram, and then take outthe jack. o This jack is hydraulic, and the ram
is a two-stage type. When both rams are raised and the stop mark(Green paint) of the upperram becomes visible, stop jack- ing immediately. Further exten- sion of the ram may damage thejack.
o When the jack is used, be sure that
there is no one in or under thevehicle.
o When jacking up the vehicle, do
so only until the tires are slightlylifted from the ground. It is dan- gerous to jack up the vehicle more than that much.
o It is very dangerous if the jack somehow slips, so never leave thevehicle in the jacked-up position,and never shake the vehicle while it is raised.

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DO-IT-YOURSELF MAINTENANCE
7
G030D01HR-GAT Adding Oil 2.6 N/A
Before checking the oil, warm up the engine to normal operating tempera-ture and be sure your car is parked on level ground. Turn the engine off. Wait about ten minutes, then remove the dipstick, wipe it off, fully reinsert the dipstick and withdraw it again. Thennote the highest level the oil has reached on the dipstick. It should be between the upper ("F") and lower ("L") range.
G030D01HR
2.5 TCI
HHR5005If the oil level is close to or below the "L"mark, add oil until it reaches the "F"mark. To add oil:
1. Remove the oil filler cap by turning
it counterclockwise.
2. Add oil, then check the level again.
Do not overfill.
3. Replace the cap by turning it clock- wise.
The distance between the "F" and "L" marks is equal to about 1.5 liters of oil. G350A01A-GAT ENGINE OIL CONSUMPTION Function of Engine Oil Engine oil has the primary function of
lubricating and cooling the inside of theengine. Engine oil consumption It is normal that an engine should consume some engine oil while nor- mal driving. The cause of oil consump- tion in a normal engine are as follows;

6 DO-IT-YOURSELF MAINTENANCE
8
The engine oil and filter should be changed at those intervals specified inthe maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filterchanges are required. The procedure for changing the oil and filter is as follows:
1. Park the car on level ground and set
the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge movesabove the lowest mark. Turn the engine off and place the gear selec- tor lever in reverse gear.
2. Lift up the front passenger's seat (Refer to "To Inspect the EngineCompartment Under the FrontPassenger's Seat" on page 1-13.) and remove the engine oil filler cap.
3. Slide underneath the car and loosen the drain plug by turning it counter-clockwise with a wrench of the proper size. Be sure that a drain pan is inposition to catch the oil as it drains out, then remove the drain plug.
CHANGING THE OIL AND FILTER
o Engine oil is used to lubricate pis- tons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves down- wards in the cylinder. High negativepressure generated during engine operation sucks some of the oil into the combustion chamber.This oil with some oil of the cylinder wall is burned by the high tempera-
ture combustion gases during thecombustion process.
o The engine oil consumption is
strongly effected by the viscosityand quality of oil, engine rpm and driving condition etc. The engine oil is more consumed under severedriving conditions such as high speeds and frequent acceleration and deceleration than normal driv-ing condition. G040A03HR-GAT 2.6 N/A
G040A01HR
Oil filler capDrain plugOil filter
2.5 TCI
HHR5006
Oil filler cap
Drain plug Oil filter

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DO-IT-YOURSELF MAINTENANCE
9
!WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new gasket and retighten by turning it clockwise.
Tightening torque : 3.5 ~ 4.5 kgf.m
5. Remove the oil filter by turning it counterclockwise with a oil filter wrench of the proper size. A certainamount of oil will come out when you remove the filter. So be sure to have your drain pan in place underneathit.
6. Install a new oil filter in accordance
with the instructions on the carton oron the filter itself. Do not over-tighten.
Tightening torque: 2.3 ~ 2.5 kgf.m Be sure that the mounting surfaceon the engine is clean and that theold gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil beforeinstallation.
!
7. Remove the engine oil level dipstick.
8. Refill the crankcase with the recom- mended engine oil slowly. Refer to the specification in chapter 9 for engine oil capacity.
CAUTION:
o Slowly pour the recommended oil by using a funnel. Do not overfill not to damage the engine.
o Do not spill engine oil, when add- ing or changing engine oil. If youdrop the engine oil on the engine room, wipe it off immediately. 9. Start the engine and check to be
sure no oil is leaking from the drainplug or oil filter.
10. Shut off the engine and recheck the
oil level.
NOTE: Always dispose of used engine oil in an environmentally acceptable man- ner. It is suggested that it be placedin a sealed container and taken to a service station for reclamation. Do not pour the oil on the ground or putit into the household trash.
WARNING:
Used motor oil may cause irritationor cancer of the skin if left in contact with the skin for prolonged periods of time. Wash your hands thoroughlywith soap and warm water as soon as possible after handling used oil.
!

6 DO-IT-YOURSELF MAINTENANCE
10
G050B01A-AAT Recommended Engine Coolant Use a high quality ethylene-glycol cool- ant in a 50/50 mix with water. Theengine coolant should be compatible with aluminum engine parts. Additional corrosion inhibitors or additives shouldnot be used. The cooling system must be maintained with the correct con- centration and type of engine coolantto prevent freezing and corrosion. Never allow the concentration of anti- freeze to exceed the 60% level or gobelow the 35% level, or damage to the cooling system may result. For proper concentration when adding or replacingthe engine coolant, refer to the following table.
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CHECKING AND CHANGING THE ENGINE COOLANT
G050A01A-AAT
WARNING:
o Never attempt to remove the radia-tor cap while the engine is operat- ing or hot. Doing so might lead to cooling system and engine dam- age and could result in seriouspersonal injury from escaping hot coolant or steam.
o Turn the engine off and wait until
it cools down. Use extreme carewhen removing the radiator cap. Wrap a thick towel around it, andturn it counterclockwise slowly to the first stop. Step back while the pressure is released from the cool-ing system. When you are sure all the pressure has been released, press down on the cap, using athick towel, and continue turning counterclockwise to remove it. Removing radiator cap
Water
65% 60% 50% 40%
Antifreeze
solution
35% 40% 50%60%
Ambient
temperature
°C ( °F)
-15 (5)
-25 (-13)-35 (-31) -45 (-49) Engine coolant
concentration
o Even if the engine is not operat-
ing, do not remove the radiator cap or the drain plug while the engine and radiator are hot. Hotcoolant and steam may still blow out under pressure, causing seri- ous injury.

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11
HHR4010
G050C01A-GAT To Check the Coolant Level The coolant level can be seen on the side of the plastic coolant reservoir.The level of the coolant should be between the "L" and "F" lines on the reservoir when the engine is cold. If thelevel is below the "L" mark, add engine coolant to bring it up between "L" and "F". If the level is low, inspect forcoolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for an inspec-tion and diagnosis of the reason.
G050D01HR
G050D01HR-GAT To Change the Coolant The coolant should be changed at those intervals specified in the vehiclemaintenance schedule in Section 5.
CAUTION:
Engine coolant can damage the fin-ish of your car. If you spill enginecoolant on the car, wash it off thor- oughly with clean water.
!
1. Park the car on level ground, set the parking brake and lift up the front passenger's seat. (Refer to "To in- spect the Engine Compartment Un- der the Front Passenger's Seat" onpage 1-13). 2. Turn the radiator cap counterclock-
wise without pressing down on it,until it stops. This relieves any pres-sure remaining in the cooling sys- tem. And remove the radiator cap by pushing down and turning counter-clockwise.

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Park the car on level ground with the engine off.
1. Using a wrench of the correct size,loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use your finger or suitable tool to
feel inside the hole. The oil levelshould be at its bottom edge. If it is not, check for leaks before addingoil. To refill the transmission or bring the oil level up, add oil slowly until it reaches the proper level. Do notoverfill.
3. Replace the plug and washer, screw
it in with your fingers and then tightensecurely with the wrench.CHECKING THE TRANSMISSION OIL (MANUAL)
G100A03HR-GAT
G100A01HR
Transmission lubricant in the manual transmission should be checked at those intervals specified in the vehiclemaintenance schedule in Section 5. Recommended Oil Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) in the manualtransmission. Manual Transmission Oil Capac- ity The oil capacity of the manual trans- mission is 2.4 liters (2.6 N/A)/1.95 liters(2.5 TCI).
Drain plug Filler plug
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G100B01HP-GAT To Check the Maunal Transmis- sion Fluid Level
G100B01L
WARNING:
It is always better to check the trans- mission oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution toavoid burning yourself on hot en- gine or exhaust parts.

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DO-IT-YOURSELF MAINTENANCE
17CHECKING THE REAR AXLE OIL
!
G130A01HR-GAT
G130A01HR
Rear axle oil should be checked at those intervals specified in the vehicle maintenance schedule in Section 5. Recommended Oil See page 9-5. Rear Axle Oil Capacity The oil capacity of the rear axle is 1.5 liters (2.6 N/A)/ 1.7 liters (2.5 TCI). WARNING:
The rear axle oil should be checkedwhen the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning your-self on hot engine or exhaust parts.
Drain plug
Filler plug
G130B01HR-GAT To Check the Rear Axle Oil Level
G130B01HR
14mmPark the car on level ground with the engine off.
1. Using a wrench of the correct size,
loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use a suitable tool to feel inside the
hole. The oil level should be within 14mm from its bottom edge. If it is not, check for leaks before adding oil. Torefill the rear axle or bring the oil level up,add oil slowly until it reaches the proper level. Do not overfill.
3. Replace the plug and washer, screw it in with your fingers and then tightensecurely with the wrench.
NOTE: It is recommended that the rear axle oil should be checked by an autho- rized Hyundai dealer.