2012 Hyundai H-100 Truck climate control

1
FEATURES OF YOUR HYUNDAI
63CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOW UNIT)
B760A01HR
Inside of a vehicle
Evaporator core Filter
Blower
The climate control air filter is located in the hood. It operates to decrease the amount ofpollutants entering the car. To check the climate control air filter, refer to the page 6-19. B760A04HR-GAT (If Installed)
B740D01A-AATOperation Tips
o If the interior of the car is hot when
you first get in, open the windows for a few minutes to expel the hot air.
o When you are using the air condi-
tioning system, keep all windowsclosed to keep hot air out.
o When moving slowly, as in heavy
traffic, shift to a lower gear.This increases engine speed, which in turn increases the speed of the air conditioning compressor.
o On steep grades, turn the air condi- tioning off to avoid the possibility ofthe engine over-heating.
o During winter months or in periods when the air conditioning is not usedregularly, run the air conditioningonce every month for a few min- utes. This will help circulate the lubricantsand keep your system in peak oper- ating condition.
! CAUTION:
o If the car is being driven in severe conditions such as dusty, rough roads, more frequent climate con- trol air filter inspections are re-quired.
o When the air flow rate is decreased,
it must be checked at an autho-rized dealer.
Outside air
Inside air

5
VEHICLE MAINTENANCE REQUIREMENTS
5
50 40
I I I I I I I I I I
See Note (5)
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PADS FRONT BRAKE CALIPERS / CYLINDERS / DISC REAR BRAKE DRUMS / LININGS / CYLINDERS PARKING BRAKE TIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKS SUSPENSION JOINT / SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
F030C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
R I I I I I I I I I I I I I 90 72
I I I I I I I I I I I
70 56
I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
40 32
R I I I I I I I I I I I I I
30 24
I I I I I I I I I I I
20 16
I I I I I I I I I I I I I I108
I I I I I I I I I I
54
See Note (1), (2), (3)
Note : (1) At first, replace at 48,000 km (30,000 miles) or 24 months: after that, replace every 40,000 km (25,000 miles) or 24 m onths.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
(4) Inspect every day.
(5) Clean it every 10,000 km or 6 month or more frequently.
See Note (4)

5
VEHICLE MAINTENANCE REQUIREMENTS
7
45 36
R I I I I I I I I
15 12
I I I I I I I I I
F040C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS/CYLINDERS/DISC REAR BRAKE DRUMS/LININGS/CYLINDERS PARKING BRAKE TIRE CONDITION/PRESSURE EXHAUST SYSTEM/MOUNTING STEERING JOINT/RACK/BOX/OIL LEAKS SUSPENSION JOINT/SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
75 60
I I I I I I I I I 90 72
R II I I I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
30 24
I I I I I I I I I I I I I I I
7.5
6
See Note (1), (2), (3)
Note: (1) At first, replace at 100,000 km (62,500 miles) or 60 months: after that, replace every 40,000 km (25,000 miles) or 24 months.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items. (4) Inspect every day. (5) Clean it every 10,000 KM or 6 month, or more frequently.
See Note (4) See Note (5)

5VEHICLE MAINTENANCE REQUIREMENTS
8
F050A04HR-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary MAINTENANCE UNDER SEVERE USAGE CONDITIONS
A, B, C, F, H, JC, E
D, E, F, G
C, D, G, H C, D, G, H C, D, E, F
C, D, E, F, G
C, E
A, C, D, E, F, G, H, I, J
C, E, G, H, I, J
C, E
Except E.C
Engine oil and filter Air cleaner filter Timing belt (For 2.6 N/A, 2.5 TCI) Brake pads, calipers, rotors Rear brake drums and linings Steering gear box, linkage & boots Climate control air filterManual transmission oilRear axle oil (For A2.5) Propeller shaft
MAINTENANCE ITEMMAINTENANCE INTERVALS DRIVING
CONDITION
MAINTENANCE
OPERATION
For E.C Every 3,000 km or 6 months Every 10,000 km or 6 months
2.6 N/A, 2.5TCI
A2.5Every 4,000 km
R R R
II I I
RR I 2.6 N/A, 2.5TCI
A2.5
Every 3,000 km or 6 months More frequently
More frequently
Every 60,000 km or 48 months
More frequently More frequently
More frequently
Every 120,000 km Every 90,000 km
Every 15,000 km or 12 months

Front Open Service Panel ............................................ 6-2
Engine Compartment .................................................... 6-3
General Checks ........................................................... 6-5
Checking the Engine Oil ............................................... 6-6
Changing the Oil and Filter ........................................... 6-8
Checking and Changing the Engine Coolant ...............6-10
Changing the Air Cleaner Filte r ....................................6-13
Checking the Transmission Oil (Manual) ....................6-16
Checking the Rear Axle Oil......................................... 6-17
Checking the B rakes ................................................... 6-18
Air Conditioning Care ................................................... 6-19
Checking the Climate Control Air Filter
(For Evaporator and Blower U nit) .............................6-20
Checking Drive Belts................................................... 6-22
Checking and Replacing Fuses .................................. 6-22
Checking the Battery ................................................... 6-25
Power Steering Fluid Level .......................................... 6-27
Fuel Fil ter ..................................................................... 6-28
Replacement of Light Bulbs ......................................... 6-31
Bulb Wattages ............................................................. 6-38
Fuse Panel Description ............................................... 6-39
DO-IT-YOURSELF MAINTENANCE
6
6

6 DO-IT-YOURSELF MAINTENANCE
20
NOTE:
o If you clean the filter with water,dry it in the open air.
o When cleaning the filter, be care- ful that the filter doesn’t drop or bump against other objects, or damage may result.
Crankshaft pulley
G140D01A-GAT Checking the Compressor Drive Belt When the air conditioning is being used regularly, the compressor drive belt tension should be checked at leastonce a month. To check the drive belt tension, press down on the belt halfway between theengine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instruments to check it with a force of 98N (22 lb.), the deflection should beapprox. 8.0 mm (0.315 in.). If the belt is too loose, have it adjusted by your Hyundai dealer. G140D01HRCOMP. pulley
Tension pulley
CHECKING THE CLIMATE CONTROL AIR FILTER
B145A03HR-GAT
(For Evaporator and Blower Unit) (If Installed) The climate control air filter is located in the hood.It helps to decrease the amount of pollutants entering the car.
B145A01HR
1. Open the hood.
2. Remove the filter by pressing the upper end of the filter.
3. Clean the filter with compressed air
or water.
4. Reassemble in the reverse order of
disassembly after the filter is com-pletely dried.

8CONSUMER INFORMATION
8
7. Uniform tire quality grading Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum sectionwidth. For example: TREADWEAR 200TRACTION AA TEMPERATURE A
o Tread wear The tread wear grade is a comparative rating based on the wear rate of the tire when tested under controlled condi-tions on a specified government test course. For example, a tire graded 150 would wear one-and-a-half times (1½)as well on the government course as a tire graded 100. The relative performance of tires de-pends upon the actual conditions of their use, however, and may depart significantly from the norm due to varia-tions in driving habits, service prac- tices and differences in road character- istics and climate.
!WARNING: Tire age
Tires degrade over time, even when they are not being used.Regardless of the remaining tread, we recommend that tires be re- placed after approximately six (6)years of normal service. Heat caused by hot climates or frequent high load- ing conditions can accelerate theaging process. Failure to follow this warning can result in sudden tire failure, which could lead to a loss ofcontrol and an accident involving serious injury or death. 4. Tire ply composition and ma-
terial
The number of layers or plies of rubber-coated fabric in the tire. Tire manufac- turers also must indicate the materialsin the tire, which include steel, nylon, polyester, and others. The letter "R" means radial ply construction; the letter"D" means diagonal or bias ply con- struction; and the letter "B" means belted-bias ply construction. 5. Maximum permissible inflation
pressure
This number is the greatest amount of air pressure that should be put in the tire. Do not exceed the maximum per-missible inflation pressure. Refer to the Tire and Loading Information label for recommended inflation pressure. 6. Maximum load rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire. When replacingthe tires on the vehicle, always use a tire that has the same load rating as the factory installed tire.

10INDEX
2
A Air Cleaner Filter ......................................................... 6-13
Air Conditioning Care ......................................................................... 6-19
Operation ................................................................. 1-61
Switch ...................................................................... 1-61
Antenna ...................................................................... 1-66
Ashtray ....................................................................... 1-40
Audio System ............................................................. 1-66
Cassette tape player operation (K220, K240) 1-76, 1-81
Compact disc player unit (HR K260) ....................... 1-70
Radio, set up, volume control (HR K260) ................ 1-67
Stereo radio operation (K220, K240) .............. 1-73, 1-78
BBattery .............................................................. 2-13, 6-24
Brake Checking the brakes ................................................ 6-18
Fluid ......................................................................... 6-18
Pedal free-play ......................................................... 6-21
Practices ................................................................. 2-10
Breaking-In your New Hyundai .................................... 1-2
Bulbs Replacem ent ..................................................... 6-31
Bulbs Watt ages .......................................................... 6-38C
Care of Cassette Tapes
............................................. 1-76
Catalytic Converter ...................................................... 7-2
Center Seatback Console Compart ment .....................1-44
Auxiliary drink holder ............................................... 1-44
Coin holder .............................................................. 1-45
Multi tray ................................................................. 1-44
Child Restraint System ............................................... 1-19
Cigarette Lighter ......................................................... 1-40
Climate Control Air Filter .................................. 1-63, 6-20
Clock .......................................................................... 1-39
Clutch Pedal free-play ......................................................... 6-21
Combination Light Headlight flasher ...................................................... 1-34
Headlight swi tch ...................................................... 1-33
High-beam switch .................................................... 1-34
Lane change si gnal .................................................. 1-33
Turn signal operation ............................................... 1-32
Cooling Fans .............................................................. 6-27
Corrosion protection
Cleaning the interior .................................................. 4-5
Protecting your Hyundai from corrosion ................... 4-2
Washing and waxing ................................................. 4-4