2012 FIAT FREEMONT maintenance

ENGINE AIR CLEANER FILTER
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
The air induction system (air cleaner,
hoses, etc .) can provide a measure of
protection in the case of engine backfire. Do not
remove the air induction system (air cleaner,
hoses, etc .) unless such removal is necessary for
repair or maintenance. Make sure that no one is
near the engine compartment before starting the
vehicle with the air induction system (air cleaner,
hoses, etc .) removed. Failure to do so can result in
serious personal injury.
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filters
varies considerably. Only high quality filters should be
used to assure most efficient service.
MAINTENANCE-FREE BATTERY
You will never have to add water, and periodic mainte-
nance is not required.
NOTE: The battery is stored in a compartment that
is located behind the left front fender and is accessible
through the wheel well. The wheel and tire assemble
do not need to be removed to access the compart- ment. Remote battery terminals are located in the
engine compartment for jump-starting.
To access the battery, turn the steering wheel fully to
the right and remove the access panel from the inner
fender shield.
WARNING!
 Battery fluid is a corrosive acid solu-
tion and can burn or even blind you. Do
not allow battery fluid to contact your eyes, skin,
or clothing. Do not lean over a battery when
attaching clamps. If acid splashes in eyes or on
skin, flush the area immediately with large
amounts of water.
 Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Do not
use a booster battery or any other booster source
with an output greater than 12 Volts. Do not
allow cable clamps to touch each other.
 Battery posts, terminals, and related accesso-
ries contain lead and lead compounds. Wash
hands after handling.
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 It is essential when replacing the cables
on the battery that the positive cable is
attached to the positive post and the
negative cable is attached to the negative post .
Battery posts are marked positive (+) and nega-
tive (-) and identified on the battery case. Cable
clamps should be tight on the terminal posts and
free of corrosion.
 If a “fast charger ” is used while the battery is in
the vehicle, disconnect both vehicle battery cables
before connecting the charger to the battery. Do
not use a “fast charger ” to provide starting volt-
age as battery damage can result .
AIR CONDITIONER MAINTENANCE
For best possible performance, your air conditioner
should be checked and serviced by an authorized
dealer at the start of each warm season. This service
should include cleaning of the condenser fins and a
performance test. Drive belt tension should also be
checked at this time.Do not use chemical flushes in your air
conditioning system as the chemicals can
damage your air conditioning compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
WARNING!
 Use only refrigerants and compressor
lubricants approved by the manufac-
turer for your air conditioning system. Some un-
approved refrigerants are flammable and can
explode, injuring you. Other unapproved refrig-
erants or lubricants can cause the system to fail,
requiring costly repairs.
 The air conditioning system contains refriger-
ant under high pressure.To avoid risk of personal
injury or damage to the system, adding refriger-
ant or any repair requiring lines to be discon-
nected should be done by an experienced
technician.
Refrigerant Recovery And Recycling
R-134a Air Conditioning Refrigerant is a hydrofluoro-
carbon (HFC) that is endorsed by the Environmental
Protection Agency and is an ozone-saving product.
However, the manufacturer recommends that air con-
ditioning service be performed by authorized dealers
or other service facilities using recovery and recyclingequipment.
NOTE: Use only manufacturer approved A/C system
sealers, stop leak products, seal conditioners, com-
pressor oil, and refrigerants.
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A/C AIR FILTER (for versions/markets, where
provided)
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Do not remove the A/C air filter while
the blower is operating or personal in-
jury may result .
The A/C air filter is located in the fresh air inlet behind
the glove box. Perform the following steps to replace
the filter:
1. Open the glove box and remove all contents.
2. Push the retaining tab on each side of the glove box inward while gently pulling the glove box door
outward until both tabs clear the door opening in
the instrument panel. (fig. 179)
3. Pivot the glove box downward.
4. Disengage the two retaining tabs that secure the filter cover to the HVAC housing and remove the
cover. (fig. 180)
5. Remove the A/C air filter by pulling it straight out of the housing.
6. Install the A/C air filter with the arrow on the filter pointing toward the floor. When installing the filter
cover, make sure the retaining tabs fully engage the
cover.
(fig. 179) Glove Box Removal(fig. 180)
A/C Air Filter Replacement
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Cooling System – Drain, Flush, And Refill
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
If the solution is dirty or contains a considerable
amount of sediment, clean and flush with a reliable
cooling system cleaner. Follow with a thorough rinsing
to remove all deposits and chemicals. Properly dispose
of the old engine coolant (antifreeze) solution.
Selection Of Coolant – Gasoline Engine
Use only the manufacturer's recommended coolant.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Technical Specifications” for further information.
 Mixing of coolants other than specified
engine coolants (antifreeze), may result
in engine damage and may decrease cor-
rosion protection. If a non-specified coolant (an-
tifreeze) is introduced into the cooling system in
an emergency, it should be replaced with the
specified coolant (antifreeze) as soon as possible.
 Do not use plain water alone or alcohol-based
engine coolant (antifreeze) products. Do not use
additional rust inhibitors or antirust products, as
they may not be compatible with the radiator
engine coolant (antifreeze) and may plug the
radiator.
(Continued)(Continued)
 This vehicle has not been designed for use with
Propylene Glycol based coolants. Use of Propyl-
ene Glycol based coolants is not recommended.
Selection Of Coolant – Diesel Engine
Use only the manufacturer's recommended coolant
(antifreeze). Refer to “Fluids, Lubricants, and Genuine
Parts” in “Technical Specifications” for further informa-tion.
 Do not use HOAT (Hybrid Organic Ad-
ditive Technology) products in the Diesel
Engine.
 Do not use OAT (Organic Additive Technology)
products containing 2-EH (2–ethyl hexanol).
 Do not use plain water alone or alcohol base
engine coolant (antifreeze) products. Do not use
additional rust inhibitors or antirust products, as
they may not be compatible with the radiator
engine coolant and may plug the radiator.
 This vehicle has not been designed for use with
Propylene Glycol based coolants. Use of Propyl-
ene Glycol based coolants is not recommended.
Adding Coolant – Gasoline Engine
Your vehicle has been built with an improved engine
coolant (antifreeze) that allows extended maintenance
intervals. This coolant (antifreeze) can be used up to 281
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five years or 168 000 km before replacement. To
prevent reducing this extended maintenance period, it
is important that you use the same coolant throughout
the life of your vehicle.
• The manufacturer recommends using 50% mixtureof demineralized water and PARAFLU UP* that
meets FIAT Qualification 9.55523 Antifreeze/
Coolant or equivalent.
• Use higher concentrations (not to exceed 70%) if temperatures below 37°C are anticipated.
 Use only high purity water such as distilled or deion-
ized water when mixing the water/engine coolant
(antifreeze) solution. The use of lower quality water
will reduce the amount of corrosion protection in
the engine cooling system.
Please note that it is the owner's responsibility to
maintain the proper level of protection against freezing
according to the temperatures occurring in the area
where the vehicle is operated.
NOTE: Mixing coolant types will decrease the life of
the engine coolant (antifreeze) and will require more
frequent coolant changes.
Adding Coolant – Diesel Engine
Your vehicle has been built with an improved engine
coolant (antifreeze) that allows extended maintenance
intervals. To prevent reducing this extended mainte-
nance period, it is important that you use the same
coolant throughout the life of your vehicle. Please note that it is the owner's responsibility to
maintain the proper level of protection against freezing
according to the temperatures occurring in the area
where the vehicle is operated.
NOTE:
Mixing coolant types will decrease the life of
the engine coolant (antifreeze) and will require more
frequent coolant changes.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
coolant, and to ensure that coolant will return to the
radiator from the coolant recovery bottle.
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing sur-
faces.
WARNING!
 The warning words “DO NOT OPEN
HOT” on the cooling system pressure
cap are a safety precaution. Never add coolant
when the engine is overheated. Do not loosen or
remove the cap to cool an overheated engine.
Heat causes pressure to build up in the cooling
system. To prevent scalding or injury, do not re-
move the pressure cap while the system is hot or
under pressure.
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BRAKE SYSTEM
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake fail-
ure and possibly an accident . Driving
with your foot resting or riding on the brake
pedal can result in abnormally high brake tem-
peratures, excessive lining wear, and possible
brake damage.You would not have your full brak-
ing capacity in an emergency.
Master Cylinder – Brake Fluid Level Check
Check the fluid level in the master cylinder immediately
if the “Brake Warning Light” indicates system failure.
Check the fluid level in the master cylinder when
performing underhood services.
Clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the
brake fluid reservoir.
Overfilling of fluid is not recommended because it may
cause leaking in the system. Fluid level can be expected to fall as the brake pads
wear. Brake fluid level should be checked when pads are
replaced. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturer's recommended brake fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Technical Specifications” for further information.
WARNING!
 Use only manufacturer's recom-
mended brake fluid. Refer to “Fluids, Lu-
bricants, and Genuine Parts” in “Technical Speci-
fications” for further information. Using the
wrong type of brake fluid can severely damage
your brake system and/or impair its perfor-
mance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
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Fluid Level Check – Six-Speed Automatic
Routine fluid level checks are not required, therefore
the transmission has no dipstick. Your authorized
dealer can check your transmission fluid level using a
special service dipstick. If you notice fluid leakage or
transmission malfunction, visit your authorized dealer
immediately to have the transmission fluid level
checked. Operating the vehicle with an improper fluid
level can cause severe transmission damage.
Fluid And Filter Changes
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
In addition, change the fluid and filter if the transmis-
sion is disassembled for any reason.
MANUAL TRANSMISSION (for versions/
markets, where provided)
Fluid Level Check
Visually inspect manual transmission for leakage at each
oil change. Add fluid, if necessary, to maintain the
proper fluid level.
Check the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and
a point not more that 4.7 mm below the bottom of the
hole.
Lubricant Selection
Use only manufacturers recommended transmission
fluid. Do not add any materials (other than leak detec-tion dyes). Refer to “Fluids, Lubricants, and Genuine
Parts” in “Technical Specifications” for further
information.
Frequency Of Fluid Change
Change the manual transmission fluid at the intervals
shown in the “Maintenance Schedule” in this manual.
REAR DRIVE ASSEMBLY (RDA) – AWD
MODELS ONLY
Lubricant Selection
Use only the manufacturer's recommended fluid. Refer
to “Fluids, Lubricants, and Genuine Parts” in “Technical
Specifications” for further information.
Fluid Level Check
Visually inspect the unit at each oil change for leakage.
If leakage is detected, check the fluid level by removing
the fill plug. The fluid level should be maintained be-
tween the bottom of the fill hole to 4 mm below the fill
hole.
Add fluid, if necessary, to maintain the proper level.
Frequency Of Fluid Change
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
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POWER TRANSFER UNIT (PTU) – AWD
MODELS ONLY
Lubricant Selection
Use only the manufacturer's recommended fluid. Refer
to “Fluids, Lubricants, and Genuine Parts” in “Technical
Specifications” for further information.
Fluid Level Check
Visually inspect the unit at each oil change for leakage.
If leakage is detected, Check the fluid level by removing
the fill plug. The fluid level should be maintained be-
tween the bottom of the fill hole to 4 mm below the fill
hole.
Add fluid, if necessary, to maintain the proper level.
Frequency Of Fluid Change
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
APPEARANCE CARE AND PROTECTION
FROM CORROSION
Protection Of Body And Paint From Corrosion
Vehicle body care requirements vary according to geo-
graphic locations and usage. Chemicals that make roads
passable in snow and ice and those that are sprayed on
trees and road surfaces during other seasons are highly
corrosive to the metal in your vehicle. Outside parking,
which exposes your vehicle to airborne contaminants,
road surfaces on which the vehicle is operated, ex-
treme hot or cold weather and other extreme condi-tions will have an adverse effect on paint, metal trim,
and underbody protection.
The following maintenance recommendations will en-
able you to obtain maximum benefit from the corro-
sion resistance built into your vehicle.
What Causes Corrosion?
Corrosion is the result of deterioration or removal of
paint and protective coatings from your vehicle.
The most common causes are:
• Road salt, dirt, and moisture accumulation.
• Stone and gravel impact.
• Insects, tree sap, and tar.
• Salt in the air near seacoast localities.
• Atmospheric fallout/industrial pollutants.
Washing
• Wash your vehicle regularly. Always wash your ve-
hicle in the shade using a mild car wash soap, and
rinse the panels completely with clear water.
• Use a high quality cleaner wax to protect your paint finish. Take care never to scratch the paint.
• Avoid using abrasive compounds and power buffing that may diminish the gloss or thin out the paint
finish.
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