Page 81 of 148

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EBU21743
Periodic maintenance chart for the emission control system
TIP
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 3201 * Fuel line
Check fuel hoses for cracks or other damage, and
replace if necessary.
√√√
2 Spark plugs
Replace.
√√√√√
3 * Carburetors
Check starter (choke) operation and correct if nec-
essary.
Check engine idling speed and synchronization,
and adjust if necessary.
√√√√
4*Crankcase breather
system
Check breather hose for cracks or other damage,
and replace if necessary.
√√√
5 * Exhaust system
Check for leakage and replace gasket(s) if neces-
sary.
Check for looseness and tighten all screw clamps
and joints if necessary.
√√√
Page 82 of 148
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6 Spark arrester
Clean.
√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth 1 3 6 6 12
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
Page 83 of 148

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EBU21865
General maintenance and lubrication chart
TIP
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 3201 Air filter element
Clean and replace if necessary.Every 20–40 hours (more often in wet or
dusty areas)
2 * Clutch
Check operation and adjust if necessary.
√ √√√
3 * Front brake
Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.
√√√√√
Replace brake pads. Whenever worn to the limit
4 * Rear brake
Check operation and correct if necessary.
Check brake pedal free play and adjust if neces-
sary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.
√√√√√
Replace brake pads. Whenever worn to the limit
Page 84 of 148

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5 * Brake hoses
Check for cracks or other damage, and replace if
necessary.
√√√√
Replace. Every 4 years
6 * Parking brake
Check operation and adjust if necessary.
√√√√√
7 * Wheels
Check runout and for damage, and replace if nec-
essary.
√√√√√
8 * Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√√√√√
9 * Wheel hub bearings
Check for looseness or damage, and replace if
necessary.
√ √√√
10 *Upper and lower
arm pivots
Lubricate with lithium-soap-based grease.
√√√
11 Drive chain
Check chain slack and adjust if necessary.
Check rear wheel alignment and correct if neces-
sary.
Clean and lubricate.
√ √√√
12 * Drive chain roller
Check for wear and replace if necessary.
√√√
13 * Chassis fasteners
Make sure that all nuts, bolts, and screws are
properly tightened.
√√√√√
14 *Shock absorber
assemblies
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth 1 3 6 6 12
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
Page 85 of 148

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15 *Rear suspension
relay arm and con-
necting arm pivot-
ing points
Check operation and correct if necessary.
Lubricate with lithium-soap-based grease.
√√√√
16 * Steering system
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
17 Transmission oil
Change.
Check ATV for oil leakage, and correct if neces-
sary.
√ √√√
18 Cooling system
Check coolant level and ATV for coolant leakage,
and correct if necessary.
√√√√√
Replace coolant. Every 2 years
19 *Moving parts and
cables
Lubricate.
√√√√
20 *Throttle lever hous-
ing and cable
Check operation and correct if necessary.
Check throttle lever free play and adjust if neces-
sary.
Lubricate throttle lever housing and cable.
√√√√√
21 *Front and rear brake
switches
Check operation and correct if necessary.
√√√√√
22 * Lights and switches
Check operation and correct if necessary.
Adjust headlight beams.
√√√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
Page 86 of 148
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EBU23071
TIP
Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.
Page 87 of 148
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EBU28321
Checking the spark plugs
The spark plugs are important engine compo-
nents, which are easy to check. Since heat and de-
posits will cause any spark plug to slowly erode,
the spark plugs should be removed and checked in
accordance with the periodic maintenance and lu-
brication chart. In addition, the condition of the
spark plugs can reveal the condition of the engine.
To remove a spark plug
1. Remove the spark plug cap.
2. Remove the spark plug as shown, with thespark plug wrench included in the owner’s tool
kit.
To check the spark plugs
1. Check that the porcelain insulator around the
center electrode of each spark plug is a medi-
um-to-light tan (the ideal color when the ATV
is ridden normally).
2. Check that all spark plugs installed in the en-
gine have the same color.TIP
If any spark plug shows a distinctly different color,
the engine could be operating improperly. Do not
1. Spark plug cap
1
1. Spark plug wrench
1
Page 88 of 148

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attempt to diagnose such problems yourself. In-
stead, have a Yamaha dealer check the ATV.
3. Check each spark plug for electrode erosion
and excessive carbon or other deposits, and
replace it if necessary.
4. Measure the spark plug gap with a wire thick-
ness gauge and, if necessary, adjust the gap
to specification.
To install a spark plug
1. Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.
2. Install the spark plug with the spark plug
wrench, and then tighten it to the specified
torque.TIP
If a torque wrench is not available when installing
a spark plug, a good estimate of the correct torque
is 1/4–1/2 turn past finger tight. However, the spark
plug should be tightened to the specified torque as
soon as possible.
3. Install the spark plug cap.
EBU23346
Transmission oil
The transmission oil level should be checked be- Specified spark plug:
NGK/BR8ES
1. Spark plug gap
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Tightening torque:
Spark plug:
20 Nm (2.0 m·kgf, 14 ft·lbf)