Page 8 of 148

EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Handlebar switches ................................... 4-2
Throttle lever ............................................. 4-2
Throttle OverRide System ......................... 4-3
Speed limiter ............................................. 4-3
Clutch lever ............................................... 4-4
Brake lever ................................................ 4-4
Brake pedal ............................................... 4-5
Parking brake ............................................ 4-5
Shift pedal ................................................. 4-7
Kickstarter ................................................. 4-7
Fuel tank cap ............................................. 4-7
Fuel ........................................................... 4-8Fuel cock ................................................... 4-9
Starter (choke) ......................................... 4-11
Seat ......................................................... 4-11
Adjusting the front shock absorber
assemblies ............................................. 4-12
Adjusting the rear shock absorber
assembly ................................................ 4-13
PRE-OPERATION CHECKS ..........................5-1
Fuel and 2-stroke engine oil mixing ratio ... 5-3
Transmission oil ......................................... 5-3
Coolant ...................................................... 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Drive chain ................................................. 5-4
Tires ........................................................... 5-4
Chassis fasteners ...................................... 5-6
Instruments, lights and switches ................ 5-7
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-2
Shifting ....................................................... 6-2
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
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Accessories and loading ........................... 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................7-2
BE CAREFUL WHERE YOU RIDE ............ 7-8
TURNING YOUR ATV ............................. 7-11
CLIMBING UPHILL .................................. 7-12
RIDING DOWNHILL................................. 7-15
CROSSING A SLOPE.............................. 7-16
CROSSING THROUGH SHALLOW
WATER .................................................. 7-17
RIDING OVER ROUGH TERRAIN .......... 7-18
SLIDING AND SKIDDING ........................ 7-19
WHAT TO DO IF... ................................... 7-20
WHAT TO DO... ....................................... 7-20
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Checking the spark plugs .......................... 8-9
Transmission oil ...................................... 8-10
Coolant .................................................... 8-13
Cleaning the air filter element ................. 8-18Cleaning the spark arrester ..................... 8-22
Changing the carburetor settings ............. 8-23
Adjusting the engine idling speed ............ 8-32
Adjusting the throttle lever free play ........ 8-34
Brakes ...................................................... 8-34
Checking the front and rear brake
pads ....................................................... 8-35
Checking the brake fluid level .................. 8-36
Changing the brake fluid .......................... 8-37
Checking the front brake lever free
play ........................................................ 8-38
Checking the brake pedal height ............. 8-38
Adjusting the parking brake free play ...... 8-38
Brake light switches ................................. 8-41
Adjusting the clutch lever free play .......... 8-41
Drive chain slack ...................................... 8-43
Lubricating the drive chain ....................... 8-45
Checking and lubricating the cables ........ 8-45
Checking and lubricating the brake and
clutch levers ........................................... 8-46
Checking the shift pedal .......................... 8-46
Checking and lubricating the brake
pedal ...................................................... 8-46
Checking the wheel hub bearings ............ 8-47
Lubricating the rear suspension relay
arm and connecting arm pivoting
points ..................................................... 8-47
Lubricating the upper and lower arm
pivots ..................................................... 8-48
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Replacing a headlight bulb ...................... 8-49
Adjusting a headlight beam ..................... 8-51
Replacing the tail/brake light bulb ........... 8-52
Removing a wheel ................................... 8-53
Installing a wheel ..................................... 8-54
Troubleshooting ...................................... 8-54
Troubleshooting charts ............................ 8-56
CLEANING AND STORAGE .......................... 9-1
Cleaning .................................................... 9-1
Storage ...................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1
Identification numbers ............................. 11-1
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3-1
1
23
4
5
6
7
8
9
10
11
EBU17680
DESCRIPTION
EBU17690
Left view
EBU17700
Right view
1. Front shock absorber assembly
2. Radiator
3. Fuel cock
4. Rear shock absorber assembly
5. Spark arrester
6. Starter (choke)
7. Shift pedal
12
34
5
7
6
1. Tail/brake light
2. Seat
3. Kickstarter
4. Fuel tank cap
5. Headlight
6. Brake pedal
7. Brake light switch
12
3
45
6
7
Page 25 of 148
3-2
1
23
4
5
6
7
8
9
10
11
EBU17712
Controls and instruments
TIP
The ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Clutch lever
2. Parking brake lock plate
3. Main switch
4. Brake lever
5. Throttle lever
6. Handlebar switches
1
23 4
65
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4-1
1
2
34
5
6
7
8
9
10
11
EBU17733
INSTRUMENT AND CONTROL FUNCTIONS
EBU29810
Main switch
The positions of the main switch are as follows:
ON
The engine can be started and the key cannot be
removed.
The headlights and taillight come on when the en-
gine is started.
OFF
All electrical systems are off. The key can be re-
moved.
1. Main switch
OFF ON
1
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4-2
1
2
34
5
6
7
8
9
10
11
EBU18061
Handlebar switches
EBU18080
Engine stop switch “/”
Set this switch to “ ” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to “ ”.
EBU29780
Light switch “/ /OFF”
Set this switch to “ ” to turn on the low beams
and the taillight. Set the switch to “ ” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.
EBU18282
Throttle lever
Once the engine is running, pushing the throttle le-
ver will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring-
loaded, the ATV will decelerate, and the engine will
return to an idle any time the throttle lever is re-
leased.
1. Light switch “ / /OFF”
2. Engine stop switch “ / ”
1
2
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4-7
1
2
34
5
6
7
8
9
10
11
prematurely.
EBU18530
Shift pedal
This ATV is equipped with a constant-mesh 6-
speed transmission. The shift pedal is located on
the left side of the engine and is used in combina-
tion with the clutch when shifting.
EBU18650
Kickstarter
Fold out the kickstarter lever, move it down lightly
with your foot until the gears engage, and thenpush it down smoothly but forcefully. This model is
equipped with a primary kickstarter, allowing the
engine to be started in any gear if the clutch is dis-
engaged. However, shifting the transmission into
the neutral position before starting is recommend-
ed.
EBU18720
Fuel tank cap
Remove the fuel tank cap by turning it counter-
clockwise.
1. Shift pedal
2. Neutral position
6
5
4
1 2 3
1
2
1. Kickstarter
1