13B-35
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF008
CONTINUED 1
CC.1
NOTESNone.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation against + 12 volts of the following connections:
Injection computer, black 32-track connector A, track H2 Track 4 pedal potentiometer
connector
Injection computer, black 32-track connector A, track H3 Track 5 pedal potentiometer
connector
Repair if necessary.
Measure the resistance on the pedal potentiometer on track 1 between tracks 5 and 3.
Replace the pedal potentiometer if the resistance is not approximately 1.7 kΩ±0.9.
1.DEF
NOTESNone.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity, insulation and absence of interference resistance on the following connections:
Injection computer, black 32-track connector A, track H2 Track 4 pedal potentiometer
connector
Injection computer, black 32-track connector A, track G2 Track 3 pedal potentiometer
connector
Injection computer, black 32-track connector A, track H3 Track 5 pedal potentiometer
connector
Injection computer, black 32-track connector A, track F3 Track 1 pedal potentiometer
connector
Injection computer, black 32-track connector A, track F2 Track 2 pedal potentiometer
connector
Injection computer, black 32-track connector A, track F4 Track 6 pedal potentiometer
connector
Repair if necessary.
If the fault is still present, replace the pedal potentiometer.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-37
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF009
PRESENT
OR
STOREDPEDAL POTENTIOMETER CIRCUIT GANG 2
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
1.DEF : signal incoherence
NOTESPriorities when dealing with a number of faults:
Deal with fault DF011 Sensor feed voltage no. 1 first if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a series of full-load/no-load actions on the
accelerator pedal.
Special notes:
Turbocharging and cruise control are not authorised,
The level 1 warning light comes on.
The engine speed is stuck at 1400 rpm if there is fault on gangs 1 and 2 of the pedal
potentiometer.
Use bornier Elé. 1681 for any work on the computer connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This test enables the condition and the conformity of the engine wiring harness to be checked.
CO.0
NOTESPriorities when dealing with a number of faults:
if fault DF008 Pedal potentiometer circuit gang 1 is
present at the same time, check that the pedal is
connected correctly.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity, insulation and absence of interference resistance on the following connections:
Injection computer, black 32-track connector A, track F3 Track 1 pedal potentiometer
connector
Injection computer, black 32-track connector A track F2 Track 2 pedal potentiometer
connector
Repair if necessary.
Measure the pedal sensor resistance on track 2 across tracks 2 and 6.
Replace the pedal potentiometer sensor if the resistance is not approximately 2.85 kΩ±2.05.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF009/EDC16_V48_DF009/EDC16_V4C_DF009
13B-38
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF009
CONTINUED
CC.1
NOTESPriorities when dealing with a number of faults:
Deal with fault DF012 Sensor feed voltage no. 2 first if it is
present or stored.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation from + 12 V of the following connections:
Injection computer, black 32-track connector A, track F3 Track 1 pedal potentiometer connector
Injection computer, black 32-track connector A, track F4 Track 6 pedal potentiometer connector
Repair if necessary.
Measure the resistance of the pedal potentiometer on gang 2 between tracks 2 and 6.
Replace the pedal potentiometer sensor if the resistance measured is not approximately: 2.85 kΩ±2.05.
1.DEF
NOTESNone.
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity, insulation and absence of interference resistance on the following connections:
Injection computer black 32-track connector A, track F3 Track 1 pedal potentiometer connector
Injection computer black 32-track connector A, track F2 Track 2 pedal potentiometer connector
Injection computer black 32-track connector A, track F4 Track 6 pedal potentiometer connector
Injection computer black 32-track connector A, track H2 Track 4 pedal potentiometer connector
Injection computer black 32-track connector A, track G2 Track 3 pedal potentiometer connector
Injection computer black 32-track connector A, track H3 Track 5 pedal potentiometer connector
Repair if necessary.
If the fault is still present, replace the pedal potentiometer.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-45
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF015
PRESENT
OR
STOREDMAIN RELAY control CIRCUIT
1.DEF : relay cut out too soon
2.DEF : relay cut out too late
NOTESConditions for applying the fault finding procedure to a stored fault:
Only deal with this fault if it is stored.
Special notes:
The main relay is integrated into the UPC.
Use bornier Elé. 1681 for all operations on the injection computer connectors.
Check the Protection and Switching Unit connections.
Check the injection computer connections.
Repair if necessary.
Check the condition of the battery terminals making sure they are correctly tightened.
Repair if necessary.
Check for continuity and the absence of interference resistance on the following
connection:
Injection computer connector B,
brown 48-track track E1 Track D2 UPC brown connector D.
Repair if necessary.
IMPORTANT!If the fault is still present and remains present, refer to the Protection and Switching Unit
Technical Note.
WARNING
If the UPC no longer detects the injection computer frames then GMV 1 will be
started until the battery has been completely discharged.
In the event that engine cooling fan 1 is not working, GMV 2 will be supplied.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF015/EDC16_V48_DF015/EDC16_V4C_DF015
13B-47
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF017
CONTINUED
CC.0
CO
NOTESSpecial notes:
If the pre-postheating unit has a short circuit to earth there is
a risk that the heater plugs will be operated continuously.
The heater plugs and the engine may be damaged.
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check the continuity and insulation against earth of the following connection:
Injection computer grey 32-track connector C, track A4 Track 3 preheating unit
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Repair if necessary.
If the fault is still present, replace the pre-postheating unit.
1.DEF
NOTESNone.
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check for continuity and the absence of interference resistance on the following connection:
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Repair if necessary.
If the fault is still present, check that the computer output is working correctly.
with the pre-postheating unit connected:
– connect the negative terminal of the voltmeter to track 8 of the preheating unit,
– connect the positive terminal of the voltmeter to the + 12 V battery,
– run command AC001 Pre-postheating unit.
If the voltmeter does not indicate the battery voltage while the command is running (ten one-second ON/OFF
cycles), contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-48
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF025
PRESENT
OR
STOREDPRE-POSTHEATING UNIT DIAGNOSTIC LINE
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after several attempts to start the engine, or following
actuator command AC001 Preheating unit.
Special notes:
It is difficult or even impossible to start the engine when cold.
Use bornier Elé. 1681 for all operations on the injection computer connectors.
Check the pre-postheating unit connections.
Check the connections on all the heater plugs.
Repair if necessary.
Check the resistance of the heater plugs:
Replace any plug whose resistance is not below 2Ω at + 20°C.
Check the continuity and absence of interference resistance of the following connections:
– Preheating unit track 1 Heater plug of cylinder 3
– Preheating unit track 2 Heater plug of cylinder 4
– Preheating unit track 6Heater plug of cylinder 1
– Preheating unit track 7 Heater plug of cylinder 2
Check for the presence of +12V battery on track 3 of the preheating relay (via maxi fuse).
Check the engine earthing.
If the fault is still present,
Check the injection computer connections.
Check for continuity and the absence of interference resistance on the following connection:
Injection computer, grey 32-track connector C, track A4 Track 9 preheating unit connector
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF025/EDC16_V48_DF025/EDC16_V4C_DF025
13B-50
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF038
PRESENT
OR
STORED
COMPUTER
CO : open circuit
1.DEF : permanent high signal
2.DEF : permanent low signal
3.DEF : configuration absent or incorrect
4.DEF : analogue/digital converter fault
5.DEF : EEPROM fault
6.DEF : activation in Watchdog
7.DEF : signal outside upper limit
8.DEF : signal outside lower limit
9.DEF : disrupted communication
10.DEF : injector control condenser fault
11.DEF : injector control
12.DEF : Initialisation fault
13.DEF : deceleration fault when decelerating
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after several starting attempts, or with the engine running.
Special notes:
The level 1 warning light is lit for a fault that does not require you to stop the vehicle.
The level 2 warning light is lit for a fault which requires the engine to be switched off.
If 5.DEF is still present, the OBD warning light will come on after three consecutive
driving cycles (starting + 5 seconds + switch off the ignition and wait 40 seconds).
Use bornier Elé. 1681 for all operations on the injection computer connectors.
CO
1.DEF
to
9.DEF
11.DEF
to
13.DEFCheck the injection computer connections and the continuity of all the supplies.
Repair if necessary.
Clear the faults.
Switch off the ignition, wait 30 seconds and switch the ignition on again.
If the fault is still present, contact the Techline and fill out the fault finding log included
in this Technical Note.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF038/EDC16_V48_DF038/EDC16_V4C_DF038
DIESEL INJECTION
Fault finding - Interpretation of faults13B
13B-51V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF038
CONTINUED
10.DEF
NOTESIf there are a number of faults, deal with the other system
faults first.
NODisplay the stored context for fault DF038.
PR142 Computer fault = 10YES
Contact the Techline
NOParameters of main screen PR071 Computer
supply voltage > 10 V.YES
NOContexts stored for DF038
PR071 Computer supply voltage > 10 V.
YES
– Check the condition of the wiring harness
between the computer and the battery, carry
out the necessary repairs.
– Start the vehicle.
– Clear the stored faults.
– Check the faults:
– If DF038 is absent, end of fault finding.
– If DF038 is present, contact the Techline.
– Check the charge circuit and carry out the
necessary repairs:
– Check the condition of the battery terminals,
– Carry out fault finding on the alternator.
Recharge or replace the battery.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.