Page 68 of 236

13B-68
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
*Opening cyclic ratioDF053
CONTINUED 2
1.DEF
NOTESNone.
Check the rail pressure regulator connectors.
Check the injection computer connections.
Check the low pressure circuit.
Check the conformity of the fuel used, apply test 5 Diesel fuel conformity check.
Check the injector return flow, run test 1 Injector test.
Check the operation of the overpressure valve if fitted to the vehicle, run test 6 Incorrect operation of the
overpressure valve.
Repair if necessary.
Measure the resistance of the flow regulator between tracks 1 and 2.
If the resistance is not 3Ω ±1 at 20°C, replace the injection pump.
Check the continuity and absence of interference resistance of the following connections:
Injection computer brown 48-track connector B, track M4 Track 2 of the fuel flow regulator
UPC, connector PPM1, track 1 Track 1 of the rail pressure
regulator
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 72 of 236
13B-72
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
*Opening cyclic ratio.DF054
CONTINUED 2
1.DEF
NOTESNone.
Check the turbocharging solenoid valve connections.
Check the injection computer connections.
Repair if necessary.
Measure the resistance of the turbocharging solenoid valve between its tracks 1 and 2:
If the resistance displayed is not 15.4Ω ±0.7 at 20°C, replace the turbocharging solenoid valve.
Check the continuity and absence of interference resistance of the following connections:
Injection computer grey 32-track connector C, track E1 Track 1 turbocharging solenoid valve
UPC connector PPM1 track 1 Track 2 Turbocharging solenoid valve
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
Page 76 of 236

13B-76
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF056
CONTINUED 2
1.DEF
2.DEF
NOTESNone.
3.DEF
4.DEF
NOTESConditions for applying the fault finding procedure to
a stored fault:
The fault is declared present after the ignition has been
switched off for 15 seconds.
Check the air flowmeter connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and absence of interference resistance of the following connections:
Injection computer, brown 48-track connector B, track B4 Track 3 air flow sensor
Injection computer brown 48-track connector B, track G1 Track 5 air flow sensor
Injection computer, brown 48-track connector B, track L4 Track 6 air flow sensor
Injection computer, brown 48-track connector B, track E2 Track 2 air flow sensor
Injection computer, brown 48-track connector B, track G2 Track 1 air flow connector
PPM1 black connector of the UPC track 2 Track 4 air flow sensor connector
Repair if necessary.
Check the entire air inlet circuit:
– air filter unit inlet not blocked and filter not clogged,
–no foreign bodies on the air flow sensor grille (visual inspection only).
Otherwise, replace the air flow sensor.
– oil vapour recirculation circuit connected correctly,
–no leaks or blockages in the low and high pressure air circuits: pipes, presence and tightness of the mounting
clips, mounting of the turbocharger pressure sensor, intercooler, etc.
– check that the damper valve is open (valve control is against the body of the air vent unit).
With the flowmeter connected, the vehicle ignition on and engine stopped:
– check the voltage between tracks 2 and 5 of the flowmeter:
If the value is not 0.6 V ± 0.1, replace the air flow sensor.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
Page 78 of 236

13B-78
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF057
PRESENT
OR
STOREDWATER IN DIESEL FUEL DETECTOR CIRCUIT
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the engine is started or following a road test.
A) Make sure the water in diesel fuel detection sensor is properly connected.
– If not, clear the fault,
– carry out a road test (speed > 12 mph (20 km/h) at an engine speed of> 1200 rpm) for more than 30 seconds.
– If the fault does not recur, end the fault finding procedure.
– If the fault does recur, go to step B.
B) If the sensor is properly connected:
– drain the diesel filter unit (seeMR 364, 13A, Fuel supply),
– clear the fault,
– carry out a road test (speed > 12 mph (20 km/h) at an engine speed of> 1200 rpm) for more than 30 seconds.
If the fault does not recur, end the fault finding procedure.
C) If the fault recurs:
–Check the continuity and the absence of unwanted resistance on the connection between:
Injection computer, grey 32-track connector C, track A2 Track 3 of the water detection sensor
–Check the power supply to the water detection sensor:
UPC PPM1 black connector track 2 Track 1 the water detection sensor
Earth Track 2 water detection sensor
– Carry out the necessary repairs.
If none of these checks reveal any faults:
– Replace the water detection sensor (see MR 364, 13A, Fuel supply).
– Clear the fault.
– Carry out a road test (speed > 12 mph (20 km/h) and engine speed > 1200 rpm) for more than 30 seconds,
to confirm the repair.
Note:
if the level of water in the fuel filter unit is lower than the sensor electrodes, certain driving conditions (on a bend,
leaning) may causethe injection warning light to light up erratically.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF057/EDC16_V48_DF057/EDC16_V4C_DF057
Page 81 of 236
13B-81
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF067
CONTINUED 2
1.DEF
NOTESNone.
Check the connections of the damper valve solenoid valve.
Check the injection computer connections.
Repair if necessary.
Measure the resistance between tracks 1 and 2 of the damper flap solenoid valve:
– The resistance should be between 43 and 49Ω at 25°C,
– Replace the solenoid valve if the resistance is outside the tolerance values.
Check the continuity, insulation, and the absence of interference resistance of the following connection:
Injection computer, brown 48-track connector B, track J4 Track 1 damper valve solenoid valve
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
Page 83 of 236

13B-83
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF070
PRESENT
OR
STOREDCLUTCH SWITCH CIRCUIT
1.DEF : no signal
2.DEF : inconsistent signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the clutch pedal is depressed, or during a road test.
Special notes:
Use bornier Ele. 1681 for all operations on the injection computer connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
Check the conformity and adjustment of the clutch switch (position, connection).
– display status ET405 Clutch pedal switch,
– when the clutch pedal is engaged, status ET405 should be INACTIVE,
– when the clutch pedal is disengaged, status ET405 should be ACTIVE,
If these checks are not OK, replace the clutch switch.
If these checks are correct:
Check the connections of the clutch pedal switch.
Check the injection computer connections.
Repair if necessary.
Check for continuity and the absence of interference resistance on the following connection:
Injection computer black 32-track connector A, track C4 Track 1 Clutch pedal switch
Repair if necessary.
Check for earth on track 2 of the clutch pedal switch.
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V44_DF070/EDC16_V48_DF070/EDC16_V4C_DF070
Page 84 of 236

13B-84
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF091
PRESENT
OR
STORED
VEHICLE SPEED SIGNAL
1.DEF : inconsistent signal
2.DEF : no signal
3.DEF : configuration absent or incorrect
4.DEF : signal outside upper limit
5.DEF : CAN connection fault
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present during a road test.
Special notes:
Use bornier Ele. 1681 for all operations on the injection computer connectors.
Check the ABS computer connections.
Check the injection computer connections.
Repair if necessary.
Carry out a fault finding procedure on the multiplex network and ABS.
See 88B Multiplexing and 38C ABS to deal with any faults.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V44_DF091/EDC16_V48_DF091/EDC16_V4C_DF091
Page 85 of 236

13B-85
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF097
PRESENT
OR
STOREDCAMSHAFT SENSOR CIRCUIT
1.DEF : no signal
2.DEF : inconsistent signal
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault declared present before an attempt is made to start the engine it will not be
possible to start the engine.
Use bornier Ele. 1681 for all operations on the injection computer connectors.
1.DEF
2.DEF
NOTESPriority when dealing with a number of faults:
In the event of more than one fault:
–DF056 Air flow sensor circuit,
–DF057 Water in diesel fuel detector circuit,
–DF067 Damper control circuit,
Check the conformity of the + 12 V after relay supply line,
from track 2 of the UPC PPM1 connector.
(Use the Wiring Diagrams Technical Note for the vehicle).
Check the camshaft sensor connectors,
Check the injection computer connections.
Check that the camshaft sensor is correctly positioned and mounted.
Also check the general condition (damaged housing, heating up, etc.).
Carry out the necessary repairs.
Check the continuity and absence of interference resistance of the following connections:
Injection computer brown 48-track connector B, track D1 Track 2 Camshaft sensor
Injection computer brown 48-track connector B, track A1 Track 1 Camshaft sensor
Repair if necessary.
Check the camshaft sensor resistance between tracks 2 and 3.
If the resistance is not 10250Ω ±500 at 20°C, replace the sensor.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V44_DF097/EDC16_V48_DF097/EDC16_V4C_DF097