13B - 14
DIESEL INJECTION
Fault finding - System operation13B
V10 MR-372-J84-13B150$094.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
c) Warning light management
Instrument panel display
The computer manages the data display on the instrument panel relating to engine operation. This involves
5 functions:
– the OBD warning light (European On Board Diagnostic),
– pre/postheating warning light,
– the coolant temperature warning light,
– the fault level 1 warning light (non-critical fault),
– the fault level 2 warning light (stop immediately).
These five functions are represented by 3 warning lights or messages sent by the trip computer.
Pre/postheating indicator light
This warning light is used both as an in operation indicator light and as a system fault indicator:
– continuously lit under + after ignition feed: indicates that the heater plugs are operating,
– continuously lit with injection faulty: indicates a level 1 fault (involves injection system operating in defect
mode. The user must carry out repairs as soon as possible).
Temperature/emergency stop warning light
This indicator light is used both as an in-operation indicator light and as a system fault warning light. It lights up for
3 seconds after the ignition is switched on (automatic test procedure managed by the instrument panel).
– continuously lit: indicates engine overheating (the driver remains free to stop the vehicle or not),
– continuously lit, with the Engine stop message: indicates a level 2 fault (In this case injection is
automatically shut off after a few seconds).
Excess pollution OBD orange warning light
An engine symbol lights up for approximately 3 seconds when the engine is switched on.
For the Vdiag 44 and 48, it only lights up when the engine is running.
In Vdiag 4C, this warning light comes on if the system has one or more OBD faults.
13B - 23
DIESEL INJECTION
Fault finding - Fault summary table13B
V10 MR-372-J84-13B150$235.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Fault summary table
WARNING LIGHT MANAGEMENT
Management of instrument panel warning lights according to the faults notified.
Tool
fault
Associated
DTCDiagnostic tool titleLevel 1 fault
warning light
(Orange heater
plugs “on”
indicator light)Level 2 fault
warning light (Red
overheating
warning light)No fault
warning
light litOBD
warning
light lit
DF001 115Coolant temperature sensor
circuitCO.1/CC.0 ... ... ...
DF003 105Atmospheric pressure sensor
circuit1.DEF / 2.DEF /
3.DEF... ... ...
DF004 235Turbocharging pressure sensor
circuitCO.0 / CC.1 ... 1.DEF ...
DF005 335Engine speed sensor circuit ... ... 1.DEF/2.DEF ...
DF007 190Rail pressure sensor circuit CO.1 / 1.DEF /
2.DEFCC.0 ...
DF008 225Pedal potentiometer circuit
gang 1CO.0/CC.1/
1.DEF/2.DEF... ... ...
DF009 2120Pedal potentiometer circuit
gang 2CO.0/CC.1/
1.DEF... ... ...
DF011 641Sensor feed voltage no. 1 1.DEF/2.DEF ... ... ...
DF012 651Sensor feed voltage no. 2 1.DEF/2.DEF ... ... 1.DEF/
2.DEF
DF013 697Sensor feed voltage no. 3 ... 1.DEF/2.DEF ... ...
DF015 685Main relay control circuit ... ... 1.DEF/2.DEF ...
DF017 380Pre-postheating unit control
circuitCC.0 ... CC.1/CO/
1.DEF...
DF025 670Preheating unit diagnostic line ... X ...
DF037 C167Engine immobiliser ... X ...
DF038 606Computer 5.DEF / 13.DEF 1.DEF / 2.DEF /
3.DEF / 4.DEF /
6.DEF / 7.DEF /
8.DEF / 9.DEF /
10.DEF / 11.DEF /
12.DEF... 5.DEF
DF039 110Inlet air temperature sensor
circuit... ... CC.0/CO.1/
1.DEF...
MR-372-J84-13B150$235.mif
13B - 24
DIESEL INJECTION
Fault finding - Fault summary table13B
V10 MR-372-J84-13B150$235.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
Tool
faultAssociated
DTCDiagnostic tool titleLevel 1
fault warning
light (Orange
heater plugs
“on” indicator
light)Level 2 fault
warning light
(Red overheating
warning light)No fault
warning
light litOBD
warning
light lit
DF040 201Cylinder 1 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF041 202Cylinder 2 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF042 203Cylinder 3 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF043 204Cylinder 4 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF046 560Battery voltage ... ... 1.DEF/2.DEF ...
DF047 615Computer feed voltage ... ... X ...
DF049 530Refrigerant sensor circuit ... ... CC.1/CO.0 ...
DF050 571Brake switch circuit ... ... 1.DEF/2.DEF ...
DF051 575Cruise control/speed limiter
function... ... 1.DEF /
2.DEF /
3.DEF...
DF053 89Rail pressure regulation function 3.DEF / 8.DEF CC.0 / CC.1 / CO /
1.DEF / 2.DEF /
5.DEF / 6.DEF / 7.DEF4.DEF ...
DF054 33Turbocharging solenoid valve
control circuitCO/CC.0/CC.1/
1.DEF... ... ...
DF055 243Turbocharging pressure
regulation circuit1.DEF/2.DEF ... ... ...
DF056 100Air flow sensor circuit 3.DEF/4.DEF ... CC.0/CC.1/
1.DEF/2.DEF
DF057 2264Water in diesel fuel detector
circuit... ... X ...
DF067 638Damper control circuit ...
CC.0OC / CC.1 /
1.DEF...
DF069 1620Impact detected signal X
DF070 830Clutch switch circuit ... ... 1.DEF/2.DEF ...
13B - 25
DIESEL INJECTION
Fault finding - Fault summary table13B
V10 MR-372-J84-13B150$235.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
FAULT WARNING LIGHT MANAGEMENT (continued)
Tool
fault
Associated
DTCDiagnostic tool titleLevel 1
fault warning
light (Orange
heater plugs
“on” indicator
light)Level 2 fault
warning light
(Red overheating
warning light)No fault
warning
light litOBD
warning
light lit
DF091 500Vehicle speed signal ... ... 1.DEF/
2.DEF/
3.DEF/
4.DEF/5.DEF...
DF097 340Camshaft sensor circuit 1.DEF/2.DEF
DF098 180Fuel temperature sensor circuit ... ... CC.0 / CO.1
DF114 400EGR solenoid valve circuit ... ... 1.DEF/2.DEF
DF118 409EGR solenoid valve servo-
control... ... 1.DEF/2.DEF ...
DF119 365Camshaft sensor signal ... ... 1.DEF/2.DEF ...
DF120 385Engine speed sensor signal ... 1.DEF/2.DEF ...
DF209 486EGR valve position sensor circuit 1.DEF CC.1/CO.0
DF250 C122ESP function ... ... 1.DEF/2.DEF ...
DF272 403EGR valve control circuit CC.0 CC.1 / CO/
1.DEFCC.0
DF276 611Injector code programming 1.DEF/2.DEF
DF530 148AEGR programming adaptives X
DF619 487EGR valve jammed open X ... ... ...
DF620 148BEGR valve fouled X ... ... ...
DF621 2413EGR valve is jammed open
(OBD fault)... ... ... X
DF622 2142EGR valve jammed open ... ... X ...
DF1070 534Cold loop
13B-47
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF017
CONTINUED
CC.0
CO
NOTESSpecial notes:
If the pre-postheating unit has a short circuit to earth there is
a risk that the heater plugs will be operated continuously.
The heater plugs and the engine may be damaged.
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check the continuity and insulation against earth of the following connection:
Injection computer grey 32-track connector C, track A4 Track 3 preheating unit
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Repair if necessary.
If the fault is still present, replace the pre-postheating unit.
1.DEF
NOTESNone.
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check for continuity and the absence of interference resistance on the following connection:
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Repair if necessary.
If the fault is still present, check that the computer output is working correctly.
with the pre-postheating unit connected:
– connect the negative terminal of the voltmeter to track 8 of the preheating unit,
– connect the positive terminal of the voltmeter to the + 12 V battery,
– run command AC001 Pre-postheating unit.
If the voltmeter does not indicate the battery voltage while the command is running (ten one-second ON/OFF
cycles), contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-48
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF025
PRESENT
OR
STOREDPRE-POSTHEATING UNIT DIAGNOSTIC LINE
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after several attempts to start the engine, or following
actuator command AC001 Preheating unit.
Special notes:
It is difficult or even impossible to start the engine when cold.
Use bornier Elé. 1681 for all operations on the injection computer connectors.
Check the pre-postheating unit connections.
Check the connections on all the heater plugs.
Repair if necessary.
Check the resistance of the heater plugs:
Replace any plug whose resistance is not below 2Ω at + 20°C.
Check the continuity and absence of interference resistance of the following connections:
– Preheating unit track 1 Heater plug of cylinder 3
– Preheating unit track 2 Heater plug of cylinder 4
– Preheating unit track 6Heater plug of cylinder 1
– Preheating unit track 7 Heater plug of cylinder 2
Check for the presence of +12V battery on track 3 of the preheating relay (via maxi fuse).
Check the engine earthing.
If the fault is still present,
Check the injection computer connections.
Check for continuity and the absence of interference resistance on the following connection:
Injection computer, grey 32-track connector C, track A4 Track 9 preheating unit connector
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF025/EDC16_V48_DF025/EDC16_V4C_DF025
DIESEL INJECTION
Fault finding - Interpretation of statuses13B
13B-151V10 MR-372-J84-13B150$564.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
ET007
PRE-POSTHEATING UNIT CONTROL
NOTESOnly perform the tests if the statuses do not correspond with the system programming
functions.
YES
NO
When the vehicle is started from cold, the injection computer controls the pre/postheating
unit so that the vehicle can be started.
Status ET007 changes to YES a few seconds after the ignition is switched on and during
pre/postheating.
If the vehicle does not start and status ET007 changes to YES, check:
–the F2 (70A) supply fuse on the preheating unit,
– the resistance of the heater plugs.
Replace any plugs with a resistance greater than 2 Ω.
If the vehicle starts and the status ET007 remains YES during the engine functional
stage, refer to the interpretation of faults:
DF017 Preheating relay control circuit.
DF025 Pre-postheating unit diagnostic connection.
After the engine is started and preheating, the injection computer should stop the pre/
postheating unit operating.
Status ET007 Should change to NO.
In the event that the vehicle does not start and status ET007 remains at NO, check the
continuity and the absence of interference resistance of the following connections:
Injection computer grey 32-track connector C, track A4 Track 9 preheating
unit
Injection computer grey 32-track connector C, track E2 Track 8 preheating
unit
Repair if necessary.
If the fault is still present, refer to the interpretation of faults:
DF017 Preheating relay control circuit.
DF025 Pre-postheating unit diagnostic connection.
AFTER REPAIRCarry out a road test followed by another check with the diagnostic tool.
EDC16_V44_ET007/EDC16_V48_ET007/EDC16_V4C_ET007
13B - 194
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
AC001
PREHEATING UNIT
NOTESThis command is only carried out if fault DF025 Preheating unit fault finding
connection or DF081 Preheating relay circuit is present or stored and if no other
fault is present.
Refer to the Wiring diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
Connect the diagnostic tool and turn on the ignition.
With the preheating unit connected:
– connect the negative terminal of the voltmeter to track 8 of the preheating unit,
– connect the positive terminal of the voltmeter to the + 12 V battery,
– run command AC001 Preheating unit.
if the voltmeter does not indicate the battery voltage while the command is running (ten one-second ON/OFF
cycles), contact the Techline:
1. Check the condition of theF01 (70A) fuse which supplies the preheating unit. Replace it if necessary.
2. Check the continuity and the absence of interference resistance on the following connections:
Injection computer connector C, track E2 Track 8 of the preheating unit connector
Injection computer connector C, track A4 Track 9 of the pre-postheating unit connector
Repair if necessary.
3. Check the connections on the preheating unit, heater plugs and injection computer.
Repair if necessary.
4 Measure the resistance of the heater plugs. If the resistance is greater than 2Ω replace the faulty plug(s).
5. Check the continuity and the absence of interference resistance between:
– preheating unit track 1Heater plug for cylinder 3
– preheating unit track 2Heater plug for cylinder 4
– preheating unit track 6Heater plug for cylinder 1
– preheating unit track 7Heater plug for cylinder 2
6. Then check for +12V on track 3 of the preheating relay connector.
If the fault is still present, replace the preheating unit.
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_AC001/EDC16_V48_AC001/EDC16_V4C_AC001