13B - 8
DIESEL INJECTION
Fault finding - Introduction13B
V10 MR-372-J84-13B150$047.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
Instructions to be followed before any work is carried out on the injection system:
Protect the accessories and timing belts, the electrical accessories (starter, alternator, electric power-assisted
steering pump) and the mating face to prevent diesel fuel spilling onto the clutch friction plate.
Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department). The plugs
are single-use only. After use, they must be discarded (once used they are soiled and cleaning is not sufficient to
make them reusable). Unused plugs must be discarded.
Ensure that you have hermetically resealable plastic bags for storing removed parts. There is less risk of parts
stored in this way being exposed to contamination. These are single-use bags; after use they must be discarded.
Use lint-free cleaning cloths (part no. 77 11 211 707). Using normal cloth or paper is prohibited. They are not lint-free
and could contaminate the fuel circuit. Each cloth should only be used once.
Use fresh cleaning agent for each operation (used cleaning agent is contaminated). Pour it into an uncontaminated
container.
For each operation, use a clean brush in good condition (the brush must not shed its bristles).
Use a brush and cleaning agent to clean the unions to be opened.
Blast compressed air over the cleaned parts (tools, workbench, and the parts, unions and injection system area).
Check that no bristles remain.
Wash your hands before and during the operation if necessary.
When wearing leather protective gloves cover them with latex gloves to prevent contamination.
Instructions to be followed during the operation
As soon as the circuit is open, all openings must be plugged to prevent impurities from entering the system. The
plugs to be used are available from the Parts Department. They must not be reused under any circumstances.
Close the hermetically sealed bag, even if it has to be reopened shortly afterwards. Ambient air carries impurities.
All components removed from the injection system must be stored in a hermetically sealed plastic bag once they
have been plugged.
Using a brush, thinner, air gun, rifle-type brush or normal rag is strictly prohibited once the circuit has been opened.
These items are likely to allow impurities to enter the system.
If a component is being replaced with a new component, do not remove the packaging until it is ready to be fitted to
the vehicle.
13B - 13
DIESEL INJECTION
Fault finding - System operation13B
V10 MR-372-J84-13B150$094.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
Passenger Compartment Heating Resistor Management
In order to reduce the time required to heat up the passenger compartment, the vehicle is fitted with Passenger
Compartment Heating resistors (RCH). These passenger compartment heating resistors are run and controlled by
the UCH.
The injection computer authorises or prohibits the operation of the passenger compartment heating resistors
according to the operating phases and engine power needs.
Cruise control/speed limiter management
When activated, the cruise control function maintains the vehicle at a preselected speed, regardless of the driving
conditions encountered.
If the driver wishes to exceed the cruising speed, they may:
– depress the accelerator pedal and exceed the cruising speed (the vehicle will return to the initial
cruising speed once the driver takes their foot off the pedal),
– press the system control buttons.
The cruise control function can be deselected either by:
– the system control buttons,
– deactivating the cruise control switch,
– when system events are detected, such as the brake pedal or clutch being depressed,
– when system errors are detected such as an inconsistent vehicle speed.
The cruise function can also be temporarily disabled when the driver wants to increase speed by depressing the
accelerator pedal. The cruising speed is resumed when the driver releases the accelerator pedal.
It is possible to reactivate the vehicle speed control and resume the last cruising speed after deactivation (computer
supply not cut off).
The vehicle speed limiter function enables, when it is active (switch turned on), the vehicle speed to be limited to
a preselected value. The driver controls the vehicle in the normal way using the accelerator pedal until the limit
speed is reached.
If the driver wishes to exceed the cruising speed, they may:
– exceed the accelerator pedal's kickdown point,
– increase the limit speed by pressing or pressing and holding the limit speed switch.
The speed limiter function can be deselected either:
– by using the system control buttons,
– by switching off the speed limiter switch,
– when system events are detected, such as the brake pedal or clutch being depressed,
– when system errors are detected such as an inconsistent vehicle speed.
13B - 17
DIESEL INJECTION
Fault finding - Allocation of computer tracks13B
V10 MR-372-J84-13B150$141.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4CDIESEL INJECTION
Fault finding - Allocation of computer tracks
1 - Black connector A, 32-track 1 - Black connector A, 32-track (continued)
Track Description
A1 Not used
A2 Cruise control switch earth
A3 CAN L network signal
A4 CAN H network signal
B1 Not used
B2 Not used
B3 Not used
B4 K line diagnostic socket output
C1 Not used
C2 Not used
C3 Cruise control switch supply
C4 Clutch supply signal output
D1 Protection and Switching Unit supply
D2 Cruise control programming control
D3 Cruise control programming feedback
signal
D4 Not used
E1 Not used
E2 Not used
E3 Not used
E4 Brake switch supply signal output
F1 Not used
F2 Accelerator potentiometer load 2 supply
F3 Accelerator potentiometer load 2 signal
F4 Accelerator potentiometer load 2 earth
Track Description
G1 UPC supply
G2 Accelerator potentiometer load 1 supply
G3 Not used
G4 Battery earth
H1 Battery earth
H2 Accelerator potentiometer load 1 signal
H3 Accelerator potentiometer load 1 earth
H4 Battery earth
MR-372-J84-13B150$141.mif
13B - 24
DIESEL INJECTION
Fault finding - Fault summary table13B
V10 MR-372-J84-13B150$235.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
Tool
faultAssociated
DTCDiagnostic tool titleLevel 1
fault warning
light (Orange
heater plugs
“on” indicator
light)Level 2 fault
warning light
(Red overheating
warning light)No fault
warning
light litOBD
warning
light lit
DF040 201Cylinder 1 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF041 202Cylinder 2 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF042 203Cylinder 3 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF043 204Cylinder 4 injector circuit CO CC.1 / CC / 1.DEF ... CO
DF046 560Battery voltage ... ... 1.DEF/2.DEF ...
DF047 615Computer feed voltage ... ... X ...
DF049 530Refrigerant sensor circuit ... ... CC.1/CO.0 ...
DF050 571Brake switch circuit ... ... 1.DEF/2.DEF ...
DF051 575Cruise control/speed limiter
function... ... 1.DEF /
2.DEF /
3.DEF...
DF053 89Rail pressure regulation function 3.DEF / 8.DEF CC.0 / CC.1 / CO /
1.DEF / 2.DEF /
5.DEF / 6.DEF / 7.DEF4.DEF ...
DF054 33Turbocharging solenoid valve
control circuitCO/CC.0/CC.1/
1.DEF... ... ...
DF055 243Turbocharging pressure
regulation circuit1.DEF/2.DEF ... ... ...
DF056 100Air flow sensor circuit 3.DEF/4.DEF ... CC.0/CC.1/
1.DEF/2.DEF
DF057 2264Water in diesel fuel detector
circuit... ... X ...
DF067 638Damper control circuit ...
CC.0OC / CC.1 /
1.DEF...
DF069 1620Impact detected signal X
DF070 830Clutch switch circuit ... ... 1.DEF/2.DEF ...
13B-83
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF070
PRESENT
OR
STOREDCLUTCH SWITCH CIRCUIT
1.DEF : no signal
2.DEF : inconsistent signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the clutch pedal is depressed, or during a road test.
Special notes:
Use bornier Ele. 1681 for all operations on the injection computer connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
Check the conformity and adjustment of the clutch switch (position, connection).
– display status ET405 Clutch pedal switch,
– when the clutch pedal is engaged, status ET405 should be INACTIVE,
– when the clutch pedal is disengaged, status ET405 should be ACTIVE,
If these checks are not OK, replace the clutch switch.
If these checks are correct:
Check the connections of the clutch pedal switch.
Check the injection computer connections.
Repair if necessary.
Check for continuity and the absence of interference resistance on the following connection:
Injection computer black 32-track connector A, track C4 Track 1 Clutch pedal switch
Repair if necessary.
Check for earth on track 2 of the clutch pedal switch.
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V44_DF070/EDC16_V48_DF070/EDC16_V4C_DF070
13B-108
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF1070
PRESENT
OR
STOREDCOLD LOOP
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present with the engine running and a heating and air
conditioning request
Priorities when dealing with a number of faults:
Firstly, deal with the following faults:
– DF049 Refrigerant sensor circuit if it is present or stored.
When the fault is present or stored, the heating and air conditioning system is inhibited.
Check fuse F22 (10A) of the UPC and the condition of the air conditioning compressor connector.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the air conditioning compressor wiring.
If the wiring is faulty and there is a repair procedure (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Manually check if the compressor is jammed (turn the clutch plate manually to check that there is no point of
resistance). In the event of sticking, replace the air conditioning compressor (see MR 364 (Mégane II) or 370
(Scénic II), Mechanical, Heating and air conditioning system, 62A, Air conditioning, Compressor: Removal
- Refitting).
Top up with freon, check for any leaks and repair if necessary (see MR 364 (Mégane II) or 370 (Scénic II),
Mechanical, Heating and air conditioning system, 62A, Air conditioning, Refrigerant circuit: check,
Refrigerant circuit: Draining - Filling).
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V44_DF1070/EDC16_V48_DF1070/EDC16_V4C_DF1070
13B-122
DIESEL INJECTION
Fault finding - Conformity check13B
V10 MR-372-J84-13B150$423.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
CRUISE-CONTROL/SPEED LIMITER (continued)
NOTESOnly carry out this conformity check after carrying out a complete check using the
diagnostic tool. The values shown in this conformity check are given as examples.
Test conditions: engine stopped, ignition on.
Order FunctionParameter or Status
Check or ActionDisplay and Notes Fault finding
2Cruise control/
speed limiter
(continued)NONE
The cruise control and speed
limiter functions can be
deactivated by various
events.
In the event of a fault,
consult the interpretation
of statuses ET042 Cruise
control/speed limiter and
ET415 Cruise control/
speed limiter deactivation. ET415: Deactivation of
cruise control/
speed limiterSTATUS 1: Traction
control request
STATUS 2: Brake
pedal depressed
STATUS 3: Clutch
pedal depressed
STATUS 4: Suspend
button pressed
STATUS 5: Cruise
control or speed limiter
monitoring
STATUS 6: Gear lever
in neutral (manual
gearbox) or neutral
position (automatic
transmission)
Note: the cruise control can
only be activated at a speed
of > 18 mph (30 km/h).STATUS 7:
Inconsistency between
the request and the
vehicle speed
STATUS 9: Vehicle
speed monitoring
STATUS 10:
Monitoring by injection
computer
13B-123
DIESEL INJECTION
Fault finding - Conformity check13B
V10 MR-372-J84-13B150$423.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
CRUISE-CONTROL/SPEED LIMITER (continued)
NOTESOnly carry out this conformity check after carrying out a complete check using the
diagnostic tool. The values shown in this conformity check are given as examples.
Test conditions: engine stopped, ignition on.
Order FunctionParameter or Status
Check or ActionDisplay and Notes Fault finding
3 Brake switchET704: Brake switch no.
1 signalIndicates
the position of
the brake pedal
With the ignition on,
pedal released:
ET704 = ET705 =
INACTIVEIn the event of a fault,
consult the interpretation of
statuses ET704 and ET705.
ET705: Brake switch no.
2 signal
4 Clutch Switch ET405: Clutch pedal
switchIndicates
the position of
the clutch pedal
With the ignition on,
pedal released:
ET405 = INACTIVEIn the event of a fault,
consult the interpretation
ofstatus ET405.