PRECAUTIONSEM-123
< SERVICE INFORMATION > [MR18DE]
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000005930985
When performing the procedure after removing cowl top cover, cover
the lower end of windshield.
Precaution for Drain CoolantINFOID:0000000005930986
• Drain coolant when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000005930987
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000005930988
• When instructed to use special service tools, use the spec ified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or the equiva lent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organized way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specif ied, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000005930989
• Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000005930990
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust. Before assembly, oil sliding surfaces well.
• Release air within route after draining coolant.
• Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped). Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems for leakage.
PIIB3706J
Revision: May 2010 2011 Versa
EXHAUST MANIFOLDEM-141
< SERVICE INFORMATION > [MR18DE]
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EXHAUST MANIFOLD
ComponentINFOID:0000000005931008
Removal and InstallationINFOID:0000000005931009
REMOVAL
1. Remove cowl top. Refer to
EI-24, "Removal and Installation".
2. Remove exhaust front tube. Refer to EX-10, "
Component".
3. Remove exhaust manifold cover.
4. Remove the air fuel ratio sensor 1, using Tool (A).
CAUTION:
Handle it carefully and avoid impacts.
5. Remove exhaust manifold side bolt of exhaust manifold stay.
1. Exhaust manifold cover 2. Exhaust manifold3. Gasket
4. Stud bolt 5. Bracket6. Air fuel ratio sensor 1
7. Exhaust manifold stay Engine front
WBIA0778E
Tool number :KV991J0050 (J-44626)
WBIA0772E
Revision: May 2010 2011 Versa
EM-198
< SERVICE INFORMATION >[MR18DE]
ENGINE ASSEMBLY
• Use either 2-pole lift type or separate type lift as
best you can. If board-on type is used for unavoid-
able reasons, support at the rear axle jacking point with a transmission jack or similar tool before
starting work, in preparation for the backward shift of center of gravity.
• For supporting points for lifting and jacking point at rear axle, refer to GI-38, "
Garage Jack and
Safety Stand and 2-Pole Lift".
REMOVAL
Remove the engine and the transaxle assembly from t he vehicle downward. Separate the engine and the tran-
saxle.
1. Remove engine under cover. Refer to EI-15, "
Removal and Installation".
2. Drain engine coolant from radiator. Refer to CO-36, "
Changing Engine Coolant".
CAUTION:
• Perform this step when the engine is cold.
• Do not spill engine coolant on drive belt.
3. Drain clutch fluid (M/T models). Refer to CL-9, "
Air Bleeding Procedure".
4. Remove front fender protector (RH and LH). Refer to EI-26
.
5. Remove exhaust front tube. Refer to EX-10
.
6. Remove drive shafts (LH and RH) from steering knuckle. Refer to FA X - 9
.
7. Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to AT-233
(A/T models),
CVT-180, "
Removal and Installation" (CVT models) or MT-61, "Removal and Installation" (M/T models).
8. Remove rear torque rod (1). NOTE:
A/T model shown CVT and M/T models similar.
9. Remove hood assembly. Refer to BL-13
.
10. Remove cowl top cover and cowl top extension assembly. Refer to EI-24
.
11. Release fuel pressure. Refer to EC-582, "
Fuel Pressure Check".
12. Remove battery and battery tray. Refer to SC-5
.
13. Remove drive belt; Refer to EM-132, "
Component".
14. Remove engine room cover.
15. Remove air duct and air cleaner case assembly. Refer to EM-135
.
16. Remove cooling fan assembly. Refer to CO-44, "
Removal and Installation".
17. Remove radiator hose (upper and lower). Refer to CO-40
.
18. Disconnect A/T fluid cooler hoses or CVT water hoses. Refer to CO-40, "
Component" (A/T) or CVT-175,
"WATER HOSE : Exploded View" (CVT).
NOTE:
Cap or plug opening(s) to prevent fluid from spilling.
19. Disconnect all connections of engine harness around the engine mounting insulator (LH), and then tem- porarily secure the engine harness into the engine side.
CAUTION:
Protect connectors using a resin bag to protect against foreign materials during the operation.
20. Disconnect fuel feed hose at engine side. Refer to EM-154, "
Component".
NOTE:
Cap or plug opening(s) to revent fluid from spilling.
21. Disconnect heater hoses. Refer to CO-50, "
Component".
NOTE:
Cap or plug opening(s) to revent fluid from spilling.
LBIA0460E
Revision: May 2010 2011 Versa
FSU-1
SUSPENSION
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SECTION FSU
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O PCONTENTS
FRONT SUSPENSION
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Procedure without Cowl Top Cover ......3
General Precautions .................................................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
6
NVH Troubleshooting Chart ................................ ......6
FRONT SUSPENSION ASSEMBLY ...................7
On-Vehicle Inspection and Service ..................... ......7
Wheel Alignment Inspection .....................................7
Component .......................................................... ....10
Removal and Installation .........................................11
COIL SPRING AND STRUT ..............................12
Removal and Installation .........................................12
Disposal ...................................................................12
Disassembly and Assembly .....................................13
TRANSVERSE LINK .........................................15
Removal and Installation .........................................15
STABILIZER BAR .............................................16
Removal and Installation .........................................16
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
17
Wheel Alignment (Unladen*) ...................................17
Ball Joint ..................................................................18
Wheelarch Height (Unladen*) ..................................19
Revision: May 2010 2011 Versa
PRECAUTIONSFSU-3
< SERVICE INFORMATION >
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage).
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000005930893
When performing the procedure after removing cowl top cover, cover
the lower end of windshield.
General PrecautionsINFOID:0000000005930894
• When installing rubber bushings, the final tightening mu st be carried out under unladen conditions with tires
on ground. Oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and l ubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. A lways use new ones when installing.
WEIA0178E
Revision: May 2010 2011 Versa
FSU-12
< SERVICE INFORMATION >
COIL SPRING AND STRUT
COIL SPRING AND STRUT
Removal and InstallationINFOID:0000000005930902
REMOVAL
1. Remove cowl top panel. Refer to EI-24, "Removal and Installation".
2. Remove front tires using power tool.
3. Remove harness of wheel sensor from strut assembly. Refer to BRC-33, "
Removal and Installation".
CAUTION:
Do not pull on wheel sensor harness.
4. Remove brake hose lock plate. Refer to BR-12, "
Rear Brake Tube and Hose".
5. Remove the nut on the upper side of stabilizer connecting rod using power tool, and then remove stabi- lizer connecting rod from strut assembly.
6. Remove nuts and bolts, and then remove steering knuckle from strut assembly. Refer to FSU-10, "
Component".
7. Remove the strut mounting insulator bolts, then remove strut assembly.
INSTALLATION
Installation is in the reverse order of removal.
• For tightening torque, refer to FSU-10, "
Component".
• Perform final tightening of bolts and nuts at the strut assembly lower side (rubber bushing) under unladen
conditions with tires on level ground. Check wheel alignment. Refer to FSU-7, "
Wheel Alignment Inspection".
• Check wheel sensor harness for proper connection. Refer to BRC-33, "
Removal and Installation".
• Attach strut mounting insulator as shown.
DisposalINFOID:0000000005930903
1. Set strut assembly horizontally with the piston rod fully extended.
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top
as shown in the figure to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-pressed gas.
NOTE:
• Drill vertically in this direction ( ).
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless.
WEIA0179E
MEIA0014E
JPEIA0160ZZ
Revision: May 2010 2011 Versa
GW-1
BODY
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CONTENTS
GLASSES, WINDOW SYSTEM & MIRRORS
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Procedure without Cowl Top Cover ......4
Handling for Adhesive and Primer ............................4
PREPARATION ...................................................5
Special Service Tools .......................................... ......5
Commercial Service Tool ..........................................5
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ................................................................
6
Work Flow ........................................................... ......6
Generic Squeak and Rattle Troubleshooting ............8
Diagnostic Worksheet .............................................10
WINDSHIELD GLASS ........................................12
Removal and Installation .........................................12
OPERA WINDOW GLASS .................................14
Removal and Installation .........................................14
REAR WINDOW GLASS AND MOLDING ..... ....16
Removal and Installation .........................................16
POWER WINDOW SYSTEM ..............................19
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
19
System Description .................................................19
CAN Communication System Description ...............23
Schematic ...............................................................24
Wiring Diagram - WINDOW- ...................................25
Main Power Window and Door Lock/Unlock
Switch Harness Connector Terminal Layout ...........
29
Terminal and Reference Value for Main Power
Window and Door Lock/Unlock Switch ...................
29
Terminal and Reference Value for BCM .................30
Work Flow ............................................................ ....30
CONSULT-III Function (BCM) .................................30
Power Window Auto Operat ion Initialization ............31
Trouble Diagnosis Symptom Chart ...................... ....31
BCM Power Supply and Ground Circuit Inspection
....
32
Main Power Window and Door Lock/Unlock
Switch Power Supply and Ground Circuit Inspec-
tion ....................................................................... ....
32
Front Power Window Motor LH Circuit Inspection ....33
Front Power Window RH Circuit Inspection (Pow-
er Window and Door Lock/Unlock Switch RH Op-
eration) ....................................................................
34
Front Power Window Motor RH Circuit Inspection ....35
Encoder Circuit Inspection .......................................36
Door Switch Check ..................................................38
Rear Power Window LH Circuit Inspection (Rear
Power Window Switch LH Operation) .....................
39
Rear Power Window RH Circuit Inspection (Rear
Power Window Switch RH Operation) ................. ....
40
Rear Power Window Motor LH Circuit Inspection ....40
Rear Power Window Motor RH Circuit Inspection ....42
FRONT DOOR GLASS AND REGULATOR .....44
Removal and Installation .........................................44
Disassembly and Assembly .....................................46
Inspection after Installation ......................................46
REAR DOOR GLASS AND REGULATOR .......48
Removal and Installation ..................................... ....48
Disassembly and Assembly .....................................50
Inspection after Installation ......................................50
REAR WINDOW DEFOGGER ..........................51
Component Parts and Harness Connector Loca-
tion ....................................................................... ....
51
System Description ..................................................51
CAN Communication System Description ...............52
Wiring Diagram - DEF - ...........................................53
Terminal and Reference Value for BCM ..................55
Terminal and Reference Value for IPDM E/R ...... ....55
Revision: May 2010 2011 Versa
GW-4
< SERVICE INFORMATION >
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000005929459
When performing the procedure after removing cowl top cover, cover
the lower end of windshield.
Handling for Adhesive and PrimerINFOID:0000000005929460
• Do not use an adhesive which is past its usable date. Shel f life of the adhesive is limited to six months after
the date of manufacture. Carefully adhere to the expiration or manufacture date printed on the box.
• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
• Open the seal of the primer and adhesive just before application. Discard the remainder after application.
• Before application, be sure to shake the primer container to stir the contents. If any floating material is found, do not use it.
• If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with
soap.
• When using primer and adhesive, always observe the precautions in the instruction manual.
PIIB3706J
Revision: May 2010 2011 Versa