BRC-36
< SERVICE INFORMATION >[ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000005928459
CAUTION:
• Before servicing, disconnect battery negative terminal.
• To remove brake tube, use flare nut wrench to pr
event flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench, tighten flare nut to the specified torque. Refer to BR-11,
"Hydraulic Circuit".
• Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed the ai r from the brake hydraulic system. Refer to BR-9, "
Bleeding
Brake System".
REMOVAL
1. Disconnect the battery negative terminal.
2. Remove the cowl top. Refer to EI-24, "
Removal and Installation".
3. Disconnect ABS actuator and electric unit (control unit) connector.
4. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
5. Remove brake booster hose from engine. Refer to BR-23, "
Removal and Installation".
6. Remove ABS actuator and electric unit (control unit) bracket bolts.
7. Remove ABS actuator and electric unit (control unit).
1. To front right caliper 2. To rear left wheel cylinder 3. To rear right wheel cylinder
4. To front left caliper 5. From master cylinder primary side 6. From master cylinder secondary side
7. ABS actuator and electric unit (control unit) 8. Harness connector
Front
AWFIA0532GB
Revision: May 2010 2011 Versa
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)BRC-89
< SERVICE INFORMATION > [VDC/TCS/ABS]
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ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000005928509
CAUTION:
• Before servicing, disconnect battery negative terminal.
• To remove brake tube, use flare nut wrench to pr event flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench, ti ghten flare nut to the specified torque. Refer to BR-11,
"Hydraulic Circuit".
• Do not apply excessive impact to ABS actuator and elect ric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed the air from the brake hydraulic system. Refer to BR-9, "
Bleeding
Brake System".
REMOVAL
1. Disconnect the battery negative terminal.
2. Remove the cowl top. Refer to EI-24, "
Removal and Installation".
3. Disconnect ABS actuator and electric unit (control unit) connector.
4. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
5. Remove brake booster hose from engine. Refer to BR-23, "
Removal and Installation".
6. Remove ABS actuator and electric unit (control unit) bracket bolts.
7. Remove ABS actuator and electric unit (control unit).
1. To front right caliper 2. To rear left wheel cylinder 3. To rear right wheel cylinder
4. To front left caliper 5. From master cylinder primary side 6. From master cylinder secondary side
7. ABS actuator and electric unit (control unit) 8. Harness connector
Front
AWFIA0532GB
Revision: May 2010 2011 Versa
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CONTENTS
CLUTCH
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Procedure without Cowl Top Cover ......3
Service Notice or Precaution .....................................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ................................ ......5
CLUTCH PEDAL .................................................6
On-vehicle Inspection and Adjustment ......................6
Removal and Installation ...........................................7
CLUTCH FLUID .................................................9
Air Bleeding Procedure ........................................ .....9
CLUTCH MASTER CYLINDER ........................11
Removal and Installation .........................................11
CSC (CONCENTRIC SLAVE CYLINDER) .......13
Exploded View .........................................................13
Removal and Installation .........................................13
CLUTCH PIPING ...............................................15
Removal and Installation .........................................15
CLUTCH DISC, CLUTCH COVER AND FLY-
WHEEL ..............................................................
16
Removal and Installation .........................................16
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
19
Clutch Control System .............................................19
Clutch Pedal ............................................................19
Clutch Disc ..............................................................19
Clutch Cover ............................................................19
Revision: May 2010 2011 Versa
PRECAUTIONSCL-3
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000005928989
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Service Notice or PrecautionINFOID:0000000005928990
•Use recommended brake fluid when adding fluid to the clutch reservoir tank. Refer to MA-14.
• Never reuse fluid drained from clutch system.
• Be careful not to splash brake fluid on painted areas.
• Use new brake fluid to clean or wash all part s of master cylinder and operating cylinder.
• Never use mineral oils such as gasoline or kerosene. It will ruin the rubber parts of the hydraulic sys-
tem.
• If transaxle assembly is removed from the vehicle, always replace CSC (Con centric slave cylinder).
Return CSC to original position to remove transaxle assembly. Dust on clutch disc sliding parts may
damage CSC seal and may cause clutch fluid leakage.
• Do not disassemble clutch master cylinder and CSC.
WARNING:
After cleaning clutch disc, cl ean it with a dust collector. Do not use compressed air.
PIIB3706J
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Description ..........................................................
..
492
PRECAUTION ............................................493
PRECAUTIONS .............................................. ..493
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
493
Precaution for Procedure without Cowl Top Cover ..493
On Board Diagnosis (OBD) System of Engine and
A/T .........................................................................
493
General Precautions .............................................494
PREPARATION .........................................497
PREPARATION .............................................. ..497
Special Service Tools .......................................... ..497
Commercial Service Tools ....................................497
ON-VEHICLE MAINTENANCE ..................499
FUEL PRESSURE .......................................... ..499
Inspection ............................................................ ..499
EVAP LEAK CHECK ........................................501
Inspection ............................................................ ..501
SERVICE DATA AND SPECIFICATIONS
(SDS) ......... ................................. ................
503
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
503
Idle Speed ........................................................... ..503
Ignition Timing .......................................................503
Calculated Load Value ..........................................503
Mass Air Flow Sensor ...........................................503
MR18DE
SERVICE INFORMATION .. .......................
504
INDEX FOR DTC ............................................ ..504
U0101-U1001 ...................................................... ..504
P0011-P0075 ........................................................504
P0101-P0128 ........................................................504
P0130-P0183 ........................................................505
P0222-P0420 ........................................................505
P0441-P0463 ........................................................506
P0500-P0643 ........................................................506
P0705-P0734 ........................................................507
P0740-P0840 ........................................................507
P0850-P1574 ........................................................508
P1610-P1615 ........................................................508
P1715-P1805 ........................................................508
P2100-P2A00 ........................................................509
PRECAUTIONS ................................................510
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
510
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
510
Precaution for Procedure without Cowl Top Cover ..511
On Board Diagnosis (OBD) System of Engine and
A/T, CVT ................................................................
511
Precaution .............................................................511
PREPARATION ...............................................515
Special Service Tool ..............................................515
Commercial Service Tool ......................................515
ENGINE CONTROL SYSTEM ........................517
Schematic ............................................................ ..517
Multiport Fuel Injection (MFI) System ....................517
Electronic Ignition (EI) System ..............................520
Fuel Cut Control (at No Load and High Engine
Speed) ...................................................................
520
AIR CONDITIONING CUT CONTROL ............522
Input/Output Signal Chart ......................................522
System Description ................................................522
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) ............................................................
523
System Description ................................................523
Component Description .........................................524
CAN COMMUNICATION .................................525
System Description ................................................525
EVAPORATIVE EMISSION SYSTEM .............526
Description .............................................................526
Component Inspection ...........................................528
How to Detect Fuel Vapor Leakage .......................530
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) ....................................................
532
System Description ................................................532
Diagnosis Procedure .............................................532
Component Inspection ...........................................535
POSITIVE CRANKCASE VENTILATION .......538
Description .............................................................538
Component Inspection ...........................................538
NVIS (NISSAN VEHICLE IMMOBILIZER SYS-
TEM-NATS) .....................................................
540
Description .............................................................540
ON BOARD DIAGNOSTIC (OBD) SYSTEM ..541
Introduction ............................................................541
Two Trip Detection Logic .......................................541
Emission-related Diagnostic Information ...............542
Malfunction Indicator Lamp (MIL) ..........................565
OBD System Operation Chart ...............................568
BASIC SERVICE PROCEDURE .....................574
Basic Inspection ....................................................574
Idle Speed and Ignition Timing Check ...................578
Procedure After Replacing ECM ...........................579
VIN Registration ....................................................580
Accelerator Pedal Released Position Learning .....580
Throttle Valve Closed Position Learning ...............580
Revision: May 2010 2011 Versa
PRECAUTIONSEC-493
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006140968
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision that would result in air ba g inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution for Procedur e without Cowl Top CoverINFOID:0000000006140969
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
On Board Diagnosis (OBD) System of Engine and A/TINFOID:0000000005930162
The ECM has an on board diagnostic system . It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and di sconnect the negative battery cable before any repair
or inspection work. The open/short circuit of re lated switches, sensors, solenoid valves, etc. will
cause the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-65, "
Description".
PIIB3706J
Revision: May 2010 2011 Versa
PRECAUTIONSEC-511
< SERVICE INFORMATION > [MR18DE]
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6. Perform a self-diagnosis check of al
l control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006341692
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
On Board Diagnosis (OBD) Syst em of Engine and A/T, CVTINFOID:0000000006341693
The ECM has an on board diagnostic system . It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition sw itch OFF and disconnect the battery ground cable before any repair or
inspection work. The open/short circuit of relate d switches, sensors, solenoid valves, etc. will cause
the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-65
.
• Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MIL to li ght up due to the short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the fuel injection system, etc.
• Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and TCM (Transmission control module) before returning the vehicle to the customer.
PrecautionINFOID:0000000006341694
•Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disc onnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is
turned OFF.
• Before removing parts, turn ig nition switch OFF and then dis-
connect negative battery cable.
• Do not disassemble ECM.
• If battery cable is disconnected, the memory will return to the
initial ECM values.
The ECM will now start to self-c ontrol at its initial values.
Engine operation can vary slightly in this case. However, this
is not an indication of a malf unction. Do not replace parts
because of a slight variation.
• If the battery is disconnected, the following emission-related
diagnostic information will be lost within 24 hours.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
PIIB3706J
SEF289H
PBIA9222J
Revision: May 2010 2011 Versa
EI-1
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CONTENTS
EXTERIOR & INTERIOR
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution .................................................................4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
SYMPTOM DIAGNOSIS ...............................6
SQUEAK AND RATTLE TROUBLE DIAGNO-
SIS .................................................................. .....
6
Work Flow ........................................................... ......6
Generic Squeak and Rattle Troubleshooting ............8
Diagnostic Worksheet .............................................10
CLIP AND FASTENER .......................................12
Description .......................................................... ....12
ON-VEHICLE REPAIR .................................15
FRONT BUMPER ........................................... ....15
Removal and Installation .........................................15
REAR BUMPER ............................................. ....18
Component .......................................................... ....18
Removal and Installation - Hatchback .....................19
Removal and Installation - Sedan ....................... ....21
FRONT GRILLE .................................................23
Removal and Installation .........................................23
COWL TOP .........................................................24
Removal and Installation .........................................24
FENDER PROTECTOR ....................................26
Component .......................................................... ....26
Removal and Installation .........................................26
ROOF SIDE MOLDING .....................................27
Component ..............................................................27
Removal and Installation .........................................27
DOOR OUTSIDE MOLDING .............................29
Component ..............................................................29
Removal and Installation .........................................30
CENTER MUD GUARD .....................................32
Removal and Installation .........................................32
TRUNK LID FINISHER ......................................33
Removal and Installation .........................................33
REAR AIR SPOILER .........................................34
Removal and Installation .........................................34
DOOR FINISHER ..............................................36
Removal and Installation .........................................36
BACK DOOR TRIM ...........................................40
Removal and Installation ..................................... ....40
BODY SIDE TRIM .............................................41
Component ..............................................................41
Removal and Installation .........................................42
REAR PARCEL SHELF FINISHER ..................47
Removal and Installation .........................................47
FLOOR TRIM ....................................................48
Removal and Installation .........................................48
HEADLINING ....................................................50
Component ..............................................................50
Removal and Installation - Hatchback .....................52
Removal and Installation - Sedan ............................54
LUGGAGE FLOOR TRIM .................................56
Revision: May 2010 2011 Versa