EC-312
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P0441 EVAP CONTROL SYSTEM
P0441 EVAP CONTROL SYSTEM
DTC LogicINFOID:0000000006288304
DTC DETECTION LOGIC
NOTE:
If DTC P0441 is displayed with other DTC such
as P2122, P2123, P2127, P2128 or P2138, first perform
trouble diagnosis for other DTC.
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a ma lfunction is determined.
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Will CONSULT-III be used?
YES >> GO TO 2.
NO >> GO TO 5.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
PBIB1026E
DTC No. Trouble diagnosis name
(Trouble diagnosis content) DTC detecting condition Possible cause
P0441 EVAP PURG FLOW/MON
(EVAP control system incor-
rect purge flow) EVAP control system does not operate
properly, EVAP control system has a leak
between intake manifold and EVAP control
system pressure sensor. EVAP canister purge volume control sole-
noid valve stuck closed
EVAP control system pressure sensor and the circuit
Loose, disconnected or improper connection of rubber tube
Blocked rubber tube
Cracked EVAP canister
EVAP canister purge volume control sole- noid valve circuit
Accelerator pedal position sensor
Blocked purge port
EVAP canister vent control valve
Revision: 2010 May2011 QX56
EC-314
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P0441 EVAP CONTROL SYSTEM
5. Set voltmeter probes to ECM harness connector terminals under the following conditions.
6. Check EVAP control system pressure sensor value at idle speed and note it.
7. Establish and maintain the following conditions for at least 1 minute.
8. Verify that EVAP control system pressure sensor
value stays 0.1 V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-314, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000006288306
1.CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
Is the inspection result normal?
YES-1 >> With CONSULT-III: GO TO 2.
YES-2 >> Without CONSULT-III: GO TO 3.
NO >> Replace EVAP canister. Refer to FL-12, "
Removal and Installation".
2.CHECK PURGE FLOW
WITH CONSULT-III
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port.
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “A CTIVE TEST” mode with CONSULT-III.
4. Touch “Qd” and “Qu” on CONSULT-III screen to adjust “PURG VOL CONT/V” opening and check vacuum
existence.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
3.CHECK PURGE FLOW
WITHOUT CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-45, "
EVAPORATIVE
EMISSION SYSTEM : System Description".
ECM
Connector +–
Te r m i n a l Te r m i n a l
E80 143
(EVAP control system pressure sensor signal) 150
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PURG VOL CONT/V Vacuum 100% Existed0% Not existed
Revision: 2010 May2011 QX56
EC-316
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P0441 EVAP CONTROL SYSTEM
YES >> GO TO 8.
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to
FL-10, "
Exploded View".
8.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check that water is not inside connectors.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace EVAP control system pressure sensor. Refer to FL-10, "
Exploded View".
9.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION
Refer to EC-336, "
DTC Logic" for DTC P0452, EC-341, "DTC Logic" for DTC P0453.
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace EVAP control system pressure sensor.
10.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EV AP canister vent control valve.
2. Check the rubber tube for clogging.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Clean the rubber tube using an air blower.
11 .CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-327, "
Component Inspection (EVAP Canister Vent Control Valve)".
Is the inspection result normal?
YES >> GO TO 12.
NO >> Replace EVAP canister vent control valve.
12.CHECK EVAP PURGE LINE
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to FL-10, "
Hydraulic Layout".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Repair or replace malfunctioning part.
13.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 14.
14.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
>> INSPECTION END
Revision: 2010 May2011 QX56
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-317
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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P0443 EVAP CANISTER PURGE VOLUME
CONTROL SOLENOID VALVE
DTC LogicINFOID:0000000006288307
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Perform “DTC CONFIRMATION PROCEDURE” when the fuel level is between 1/4 and 3/4 full, and
vehicle is placed on flat level surface.
Always perform test at a temperature of 5 to 60 °C (41 to 140 °F).
Cool the vehicle so that engi ne coolant temperature becomes same level as ambient temperature.
Do you have CONSULT-III
YES >> GO TO 2.
NO >> GO TO 4.
2.PERFORM DTC CONFIRMATION PROCEDURE A
WITH CONSULT-III
1. Turn ignition switch ON.
2. Check that the following condition are met. FUEL T/TMP SE: 0 - 35 °C (32 - 95 °F)
3. Start engine and wait at least 60 seconds.
4. Check 1st trip DTC.
IS 1st trip DTC detected?
OK >> Proceed to EC-318, "Diagnosis Procedure".
NG >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE B
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON.
6. Select “PURG VOL CN/V P1444” of “EVAPORA TIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-III.
7. Touch “START”.
8. Start engine and let it idle until “TESTING” on CO NSULT-III changes to “COMPLETED”. (It will take
approximately 10 seconds.)
If “TESTING” is not displayed afte r 5 minutes, retry from step 2.
9. Touch “SELF-DIAG RESULTS”.
DTC No. Trouble diagnosis name
(Trouble diagnosis content) DTC detecting condition Possible cause
P0443 PURG VOLUME CONT/V
(EVAP canister purge vol-
ume control solenoid valve) A
The canister purge flow is detected dur-
ing the vehicle is stopped while the en-
gine is running, even when EVAP
canister purge volume control solenoid
valve is completely closed. EVAP control system pressure sensor
EVAP canister purge volume control
solenoid valve
(The valve is stuck open.)
EVAP canister vent control valve
EVAP canister
Hoses (Hoses are connected incorrectly or
clogged.)
B
The canister purge flow is detected dur-
ing the specified driving conditions, even
when EVAP canister purge volume con-
trol solenoid valve is completely closed.
Revision: 2010 May2011 QX56
EC-318
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Which is displayed on CONSULT-III screen?
OK >> INSPECTION END
NG >> Proceed to
EC-318, "
Diagnosis Procedure".
4.PERFORM DTC CONFIRMATION PROCEDURE A
WITH GST
1. Turn ignition switch ON.
2. Set voltmeter probes to ECM harness connector terminals.
3. Start engine and wait at least 60 seconds.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-318, "Diagnosis Procedure".
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE B
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and let it idle for at least 20 seconds.
6. Check 1st trip DTC.
Is 1st trip DTC displayed?
YES >> Proceed to EC-318, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006288308
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between EVAP canister purge vo lume control solenoid valve harness connector and
ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
Harness for open or short between EVAP canister purge volume control solenoid valve and IPDM E/R
Harness for open or short between EVAP canister purge volume control solenoid valve and ECM
Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connectors.
ECM Voltage (V)
Connector +–
Terminal Terminal
E80 134
(Fuel tank temperature sensor signal) 175
(Sensor ground) 3.1 - 4.0
EVAP canister purge volume control solenoid valve
Ground Voltage
Connector Terminal
F48 1 Ground Battery voltage
Revision: 2010 May2011 QX56
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-319
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3.CHECK EVAP CANISTER PURGE VOLUME CONTRO
L SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between EVAP canister pur ge volume control solenoid valve harness connector and
ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK EVAP CONTRO L SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check that water is not inside connectors.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace EVAP control system pressure sensor.
5.CHECK EVAP CONTROL SYS TEM PRESSURE SENSOR
Refer to EC-335, "
Component Inspection (EVAP Control System Pressure Sensor)".
Is the inspection result normal?
YES-1 >> With CONSULT-III: GO TO 6.
YES-2 >> Without CONSULT-III: GO TO 7.
NO >> Replace EVAP control system pressure sensor.
6.CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
WITH CONSULT-III
1. Turn ignition switch OFF.
2. Reconnect harness connectors disconnected.
3. Start engine.
4. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
Does engine speed vary according to the valve opening?
YES >> GO TO 8.
NO >> GO TO 7.
7.CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
Refer to EC-320, "
Component Inspection (EVAP Canister Purge Volume Control Solenoid Valve)".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to FL-10, "
Exploded View".
8.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EV AP canister vent control valve.
2. Check the rubber tube for clogging.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Clean the rubber tube using an air blower.
9.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-327, "
Component Inspection (EVAP Canister Vent Control Valve)".
EVAP canister purge volume control solenoid valve ECM
Continuity
Connector Terminal Connector Terminal
F48 2 F110 64 Existed
Revision: 2010 May2011 QX56
EC-320
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace EVAP canister vent control valve. Refer to
FL-10, "
Exploded View".
10.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Check if water will drain from EVAP canister (1).
- EVAP canister vent control valve (2)
Does water drain from the EVAP canister?
YES >> GO TO 11.
NO >> GO TO 13.
11 .CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.5 kg (5.5 lb).
Is the inspection result normal?
YES >> GO TO 13.
NO >> GO TO 12.
12.DETECT MALFUNCTIONING PART
Check the following.
EVAP canister for damage
EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister. Refer to FL-10, "
Hydraulic Layout".
13.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "
Intermittent Incident".
>> INSPECTION END
Component Inspection (EVAP Canister Purge Volume Control Solenoid Valve)
INFOID:0000000006288309
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
WITH CONSULT-III
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Turn ignition switch ON.
5. Select “PURG VOL CONT/V” in “A CTIVE TEST” mode with CONSULT-III.
JSBIA0692ZZ
Revision: 2010 May2011 QX56
P0448 EVAP CANISTER VENT CONTROL VALVEEC-329
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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P0448 EVAP CANISTER VENT CONTROL VALVE
DTC LogicINFOID:0000000006288313
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 1 minute.
4. Repeat next procedures 3 times.
- Increase the engine speed up to between 3,000 and 3,500 rpm and maintain that speed for 2 minutes and
50 seconds to 3 minutes.
Do not exceed 3 minutes.
- Fully released accelerator pedal and keep engine idle for approximately 5 seconds.
5. Repeat next procedure 20 times.
- Quickly increase the engine speed up to between 4,000 and 4,500 rpm and maintain that speed for 25 to 30 seconds.
- Fully released accelerator pedal and keep engine idle for at least 35 seconds.
6. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-329, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006288314
1.CHECK RUBBER TUBE
1. Turn ignition switch OFF.
2. Disconnect rubber tube connected to EV AP canister vent control valve.
3. Check the rubber tube for clogging.
DTC No. Trouble diagnosis name
(Trouble diagnosis content) DTC detecting condition Possible cause
P0448 VENT CONTROL VALVE
(EVAP canister vent control
valve close) EVAP canister vent control valve remains
closed under specified driving conditions. EVAP canister vent control valve
EVAP control system pressure sensor
and the circuit
Blocked rubber tube to EVAP canister vent control valve
EVAP canister is saturated with water
JMBIA1516GB
Revision: 2010 May2011 QX56