2011 INFINITI QX56 steering

GW-1
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
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CONTENTS
GLASS & WINDOW SYSTEM
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
2
Precaution for Procedure without Cowl Top Cover ......3
Handling for Adhesive and Primer ............................3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tools ........................................ ......4
Commercial Service Tools .......................................4
SYMPTOM DIAGNOSIS ...............................5
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ........................ ........................................
5
Work Flow ........................................................... ......5
Inspection Procedure ................................................7
Diagnostic Worksheet ...............................................9
REMOVAL AND INSTALLATION ...............11
WINDSHIELD GLASS .................................... ....11
Exploded View .................................................... ....11
Removal and Installation .........................................12
Inspection ................................................................13
SIDE WINDOW GLASS ....................................14
Exploded View ..................................................... ....14
Removal and Installation .........................................15
Inspection ................................................................15
BACK DOOR WINDOW GLASS ......................16
Exploded View ..................................................... ....16
Removal and Installation .........................................16
Inspection ................................................................17
FRONT DOOR GLASS .....................................19
Exploded View .........................................................19
Removal and Installation .........................................19
Inspection and Adjustment ......................................20
FRONT REGULATOR .......................................21
Exploded View .........................................................21
Removal and Installation .........................................21
Disassembly and Assembly .....................................21
Inspection and Adjustment ......................................22
REAR DOOR GLASS .......................................23
Exploded View .........................................................23
Removal and Installation .........................................23
Inspection and Adjustment ......................................25
REAR REGULATOR .........................................26
Exploded View .........................................................26
Removal and Installation .........................................26
Disassembly and Assembly .....................................27
Inspection and Adjustment ......................................27
Revision: 2010 May2011 QX56

GW-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006257243
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
 Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
 When using air or electric power tools or hammers , always switch the ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation after Battery Disconnect
INFOID:0000000006257244
NOTE:
 Before removing and installing any control units, first tu rn the push-button ignition switch to the LOCK posi-
tion, then disconnect bot h battery cables.
 After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnos is according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the bat tery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock wi ll remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
Revision: 2010 May2011 QX56

PRECAUTIONSGW-3
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5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006108039
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Handling for Adhesive and PrimerINFOID:0000000006108040
 Do not use an adhesive which is past its usable date. Shel f life of this product is limited to six months after
the date of manufacture. Carefully adhere to the ex piration or manufacture date printed on the box.
 Keep primers and adhesive in a cool, dry place. I deally, they should be stored in a refrigerator.
 Open the seal of the primer and adhesive just before application. Discard the remainder.
 Before application, be sure to shake the primer container to stir the contents. If any floating material is found,
do not use it.
 If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with
soap.
 When using primer and adhesive, always observe the precautions in the instruction manual.
PIIB3706J
Revision: 2010 May2011 QX56

HA-1
VENTILATION, HEATER & AIR CONDITIONER
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CONTENTS
HEATER & AIR CONDITIONING SYSTEM
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
3
Precaution for Procedure without Cowl Top Cover ......4
Precautions For Refrigerant System Service ............4
Service Equipment ....................................................6
PREPARATION ............................................9
PREPARATION .............................................. .....9
Special Service Tool ........................................... ......9
Commercial Service Tool ........................................12
Sealant or/and Lubricant .........................................12
SYSTEM DESCRIPTION .............................13
COMPONENT PARTS ................................... ....13
Component Parts Location .................................. ....13
Component Description ...........................................13
SYSTEM .............................................................14
System Diagram .................................................. ....14
System Description .................................................14
BASIC INSPECTION ...................................16
DIAGNOSIS AND REPAIR WORKFLOW ..... ....16
Work Flow ........................................................... ....16
REFRIGERANT ..................................................18
Description .......................................................... ....18
Leak Test ................................................................18
Recycle Refrigerant .................................................20
Charge Refrigerant ..................................................20
LUBRICANT ................................................... ....22
Description .......................................................... ....22
Inspection ............................................................ ....22
Perform Lubricant Return Operation .......................22
Lubricant Adjusting Procedure for Components
Replacement Except Compressor ...........................
22
Lubricant Adjusting Procedure for Compressor
Replacement ...........................................................
23
PERFORMANCE TEST ....................................25
Inspection ................................................................25
SYMPTOM DIAGNOSIS ..............................27
REFRIGERATION SYSTEM SYMPTOMS ........27
Trouble Diagnosis For Unusual Pressure ............ ....27
Symptom Table .......................................................27
NOISE ................................................................29
Symptom Table .......................................................29
REMOVAL AND INSTALLATION ...............30
COMPRESSOR .................................................30
Exploded View ..................................................... ....30
COMPRESSOR ..........................................................30
COMPRESSOR : Removal and Installation ............30
MAGNET CLUTCH ................................................ ....31
MAGNET CLUTCH : Removal and Installation of
Compressor Clutch ..................................................
31
Inspection ................................................................32
COOLER PIPE AND HOSE ..............................33
Exploded View .........................................................33
HIGH-PRESSURE FLEXIBLE HOSE ........................34
HIGH-PRESSURE FLEXIBLE HOSE : Removal
and Installation .................................................... ....
34
LOW-PRESSURE FLEXIBLE HOSE ..................... ....35
LOW-PRESSURE FLEXIBLE HOSE : Removal
and Installation ........................................................
35
HIGH-PRESSURE PIPE ............................................35
Revision: 2010 May2011 QX56

PRECAUTIONSHA-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006276136
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision that would result in air ba g inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
 Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
 When using air or electric power tools or hammers , always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wh eel Rotation after Battery Disconnect
INFOID:0000000006276137
NOTE:
 Before removing and installing any control units, first tu rn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
 After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnos is according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the batte ry disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock wil l remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
Revision: 2010 May2011 QX56

HA-4
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006276138
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions For Refrigerant System ServiceINFOID:0000000006276139
GENERAL REFRIGERANT PRECAUTION
WARNING:
 Never breathe A/C refrigerant an d lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Use only approved reco very/recycling equipment to discharge HFC-134a (R-134a) refrigerant.
Ventilate work area before resuming service if acci dental system discharge occurs. Additional health
and safety information may be obtained from refrigerant and lubricant manufacturers.
 Never release refrigerant into the air. Use appro ved recovery/recycling recharging equipment to cap-
ture the refrigerant each time an ai r conditioning system is discharged.
 Wear always eye and hand protection (goggles and gloves) when working with any refrigerant or air
conditioning system.
 Never store or heat refrigerant containers above 52 °C (126 °F).
 Never heat a refrigerant container with an open flame; Place the bottom of the container in a warm
pail of water if container warming is required.
 Never intentionally drop, puncture, or incinerate refrigerant containers.
 Keep refrigerant away from open flames: pois onous gas is produced if refrigerant burns.
 Refrigerant displaces oxygen, therefore be certain to work in well ventilated areas to prevent suffo-
cation.
 Never pressure test or leakage test HFC-134a (R- 134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a)
have been shown to be combusti ble at elevated pressures. These mixtures, if ignited, may cause
injury or property damage. Additional health and safety information may be obtained from refriger-
ant manufacturers.
WORKING WITH HFC-134a (R-134a)
CAUTION:
 CFC-12 (R-12) refrigerant and HFC-134a (R-134a) re frigerant are not compatible. These regrigerants
must never be mixed, even in the smallest amount s. Compressor malfunction is likely occur if the
refrigerants are mixed.
 Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. Compressor malfunction is likely to occur if lubricant other than that specified is used.
 The specified HFC-134a (R-134a) lu bricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precauti ons must be observed:
- Cap (seal) immediately the compon ent to minimize the entry of moisture from the atmosphere when
removing refrigerant components from a vehicle.
- Never remove the caps (unseal) until just before co nnecting the components when installing refrig-
erant components to a vehicle. Connect all refr igerant loop components as quickly as possible to
minimize the entry of moisture into system.
- Use only the specified lubricant from a sealed contai ner. Reseal immediately containers of lubricant.
Lubricant becomes moisture saturated and should not be used without proper sealing.
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HA-38
< REMOVAL AND INSTALLATION >
CONDENSER
CONDENSER
Exploded ViewINFOID:0000000006276178
CONDENSER
CONDENSER : Removal and InstallationINFOID:0000000006276179
CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large
amount of refrigerant or lubrican t is detected, never perform lubricant return operation. Refer to HA-
22, "Perform Lubricant Return Operation".
REMOVAL
1. Use a refrigerant collecting equipment (for HF C-134a) to discharge the refrigerant. Refer to HA-20, "Recy-
cle Refrigerant".
2. Remove the radiator core support upper. Refer to DLK-220, "
Removal and Installation".
3. Remove steering oil cooler. Refer to ST-54, "
Exploded View".
4. Remove A/T fluid cooler. Refer to TM-202, "
Removal and Installation".
5. Remove mounting bolt, and then disconnect high-pressure flexible hose from condenser. CAUTION:
Cap or wrap the joint of the A/C piping and conden ser with suitable material such as vinyl tape to
avoid the entry of air.
6. Remove mounting bolt, and then disconnect high-pressure pipe from condenser. CAUTION:
Cap or wrap the joint of the A/C piping and conden ser with suitable material such as vinyl tape to
avoid the entry of air.
7. Remove mounting bolts, and then remove condenser from the vehicle. CAUTION:
Be careful not to damage core surface of condenser.
INSTALLATION
Note the following items, and install in the reverse order of removal.
1. Outlet pipe assembly 2. Refrigerant pressure sensor 3. O-ring
4. Pipe cover 5. Liquid tank pipe 1 6. Liquid tank pipe 2
7. Liquid tank bracket 8. Liquid tank 9. Inlet pipe assembly
10. Condenser
Refer to GI-4, "
Components" for symbols in the figure.
JMIIA0627GB
Revision: 2010 May2011 QX56

A/C UNIT ASSEMBLYHA-41
< REMOVAL AND INSTALLATION >
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A/C UNIT ASSEMBLY
Exploded ViewINFOID:0000000006276182
REMOVAL
DISASSEMBLY
1. Heater & cooling unit assembly 2. Steering member 3. Instrument stay LH
4. Instrument stay RH 5. Blower unit assembly
Refer to GI-4, "
Components" for symbols in the figure.
JMIIA0628GB
Revision: 2010 May2011 QX56