2011 INFINITI QX56 height adjustment

DLK-234
< REMOVAL AND INSTALLATION >
BACK DOOR
BACK DOOR ASSEMBLY : Adjustment
INFOID:0000000006226088
Check the clearance and the surface height between back door and each part by visually and touching.
If the clearance and the surface height are out of spec ification, adjust them according to the procedures
shown below.
1. Back door assembly 2. Back door hinge 3. Back door striker
4. TORX bolt 5. Bumper rubber 6. Roof
7. Rear roof spoiler 8. Body side outer 9. Back door glass
10. Rear combination lamp 11. Back up lamp 12. Rear bumper fascia
Refer to GI-4, "
Components" for symbols in the figure.
JMKIA5483GB
Revision: 2010 May2011 QX56

BACK DOORDLK-235
< REMOVAL AND INSTALLATION >
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Unit: mm (in)
1. Remove luggage rear plate mask. Refer to INT-35, "LUGGAGE REAR PLATE : Removal and Installation".
2. Loosen back door striker mounting bolts.
3. Loosen back door hinge mounting nuts (back door side).
4. Loosen bumper rubber (side and lower).
5. Lift up back door approximately 100 – 150 mm (3.937 – 5.906 in) height then close it lightly and check that
it is engaged firmly with back door closed.
6. Check the clearance and surface height.
7. Finally tighten back door hinge, bumper rubber, and back door striker.
8. Install luggage rear plate mask. Refer to INT-35, "
LUGGAGE REAR PLATE : Removal and Installation".
BACK DOOR STRIKER ADJUSTMENT
Adjust back door striker so that i becomes parallel with back door lock insertion direction.
BACK DOOR STRIKER
BACK DOOR STRIKER : Removal and InstallationINFOID:0000000006226089
REMOVAL
1. Remove luggage rear plate. Refer to INT-35, "LUGGAGE REAR PLATE : Removal and Installation".
2. Remove mounting TORX bolts, and then remove back door striker.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
 Check back door open/close ope ration after installation.
 When removing and installing b ack door striker, check to perform th e fitting adjustment. Refer to
DLK-234, "
BACK DOOR ASSEMBLY : Adjustment".
Portion Standard
Difference
(LH/RH, MAX)
Roof – Rear roof spoiler A – A H Clearance
5.0 – 9.0
(0.197 – 0.354) —
I Surface height (
− 1.0) – (+3.0)
[( −0.039) – (+0.118)] —
Body side outer panel –
Rear roof spoiler B – B J Clearance 3.8 – 7.8
(0.150 – 0.307) ≤
2.0
(0.079)
Body side outer panel –
Back door glass C – CK Clearance
3.0 – 7.0
(0.118 – 0.276) ≤
2.0
(0.079)
L Surface height 0.0 – 4.0
(0.000 – 0.157) ≤
2.0
(0.079)
Body side outer panel –
Back door D – DM Clearance
4.0 – 6.0
(0.157 – 0.236) ≤
1.0
(0.039)
N Surface height (
− 1.0) – (+1.0)
[( −0.039) – (+0.039)] ≤
1.0
(0.039)
Rear combination lamp
– Back up lamp E – EO Clearance
2.5 – 7.5
(0.098 – 0.295) ≤
2.2
(0.087)
P Surface height (
− 2.2) – (+2.2)
[( −0.087) – (+0.087)] ≤
2.2
(0.087)
Rear bumper fascia –
Back door F – F Q Clearance 2.9 – 7.1
(0.114 – 0.280) ≤
2.1
(0.083)
Rear bumper fascia –
Back door G – G R Clearance 4.0 – 8.0
(0.157 – 0.315) —
Revision: 2010 May2011 QX56

DRIVE PINIONDLN-179
< UNIT DISASSEMBLY AND ASSEMBLY > [FRONT FINAL DRIVE: R180A]
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AssemblyINFOID:0000000006222398
1. Install drive pinion rear bearing outer race and drive pinion front bearing outer race using Tools.
CAUTION:
 First tap the drive pinion bearing outer race until it
becomes flush with the gear carrier.
 Never reuse drive pinion fron t and rear bearing outer race.
2. Select pinion height adjusting washer. Refer to DLN-181,
"Adjustment".
3. Install selected drive pinion height adjusting washer (2) to drive pinion. Press pinion rear bearing inner race (1) to it, using drift
(A) [SST: ST30901000 (J-26010-01)].
CAUTION:
 Be careful of the direction of pinion height adjusting
washer. (Assemble as shown in the figure.)
 Never reuse pinion rear bearing inner race.
4. Assemble collapsible spacer. CAUTION:
Never reuse collapsible spacer.
5. Assemble drive pinion into gear carrier. CAUTION:
Apply gear oil to pinion rear bearing.
6. Assemble pinion front bearing inner race to drive pinion assem- bly.
CAUTION:
 Never reuse pinion front bearing inner race.
 Apply gear oil to pinion front bearing.
A: Drift bar [SST: ST30611000 (J-25742-1)]
B: Drift [SST: ST30313000 (J-25742-3)]
C: Drift [SST: KV38100200 (J-26233)]
PDIA0707E
PDIA0805J
PDIA0708E
Revision: 2010 May2011 QX56

DRIVE PINIONDLN-181
< UNIT DISASSEMBLY AND ASSEMBLY > [FRONT FINAL DRIVE: R180A]
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Never install carrier cover yet.
13. Check and adjust drive gear runout, tooth contact, drive gear to drive pinion backlash. Refer to DLN-171,
"Adjustment".
14. Install side shaft. Refer to DLN-166, "
Assembly".
15. Check and adjust companion flange runout. Refer to DLN-181, "
Adjustment".
16. Check total preload torque. Refer to DLN-171, "
Adjustment".
17. Install carrier cover. Refer to DLN-169, "
Assembly".
AdjustmentINFOID:0000000006222399
PINION GEAR HEIGHT
1. Make sure all parts are clean and that the bearings are well
lubricated.
2. Assemble the pinion gear beari ngs into the differential shim
selector tool [SST: — (J-34309)].
 Pinion front bearing; make sure the J-34309-3 pinion front
bearing seat is secured tightly against the J-34309-2 gauge
anvil. Then turn the pinion front bearing pilot, J-34309-7, to
secure the bearing in its proper position.
 Pinion rear bearing; the pinion rear bearing pilot, J-34309-8,
is used to center the pinion rear bearing only. The pinion rear
bearing locking seat, J-34309-4, is used to lock the bearing to
the assembly.
 Installation of J-34309-9 and J-34309-16; place a suitable
2.5 mm (0.098 in) thick plain washer between J-34309-9 and
J-34309-16. Both surfaces of J-34309-9 and J-34309-16 must
be parallel with a clearance of 2.5 mm (0.098 in).
3. Install the pinion rear bearing inner race into gear carrier. Then place the pinion preload shim selector tool, J-34309-1, gauge
screw assembly.
4. Assemble the pinion front bearing inner race and the J-34309-2 gauge anvil. Assemble them together with the J-34309-1 gauge
screw in gear carrier. Make sure that the pinion height gauge
plate, J-34309-16, turns a full 360 degrees. Tighten the two sec-
tions together by hand.
SPD769
SPD197A
SPD893
SPD199A
Revision: 2010 May2011 QX56

DLN-214
< UNIT DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
DIFFERENTIAL ASSEMBLY
4. If tooth contact is improperly adjusted, follow the procedure
below to adjust the pinion height [dimension (X)].
 If the tooth contact is near the face (face contact), or near theheel (heel contact), thicken pinion height adjusting washers to
move drive pinion closer to drive gear.
For selecting adjusting washer, refer to the latest parts infor-
mation.
 If the tooth contact is near the flank (flank contact), or near the toe (toe contact), thin pinion height adjusting washers to move
drive pinion farther from drive gear.
For selecting adjusting washer, refer to the latest parts infor-
mation.
BACKLASH
Before inspection and adjustment, drain gear oil.
1. Remove rear cover. Refer to DLN-204, "
Disassembly".
2. Fit a dial indicator to the drive gear face to measure the back- lash.
 If the backlash is outside of the specified value, change thethickness of side bearing adjusting washer.
SDIA0517E
PDIA0440E
PDIA0441E
Backlash : Refer to DLN-222, "Back-
lash".
When the backlash is large: Make drive gear back side adjusting washer thicker,
and drive gear tooth side adjusting washer thinner by
the same amount. For selectin g adjusting washer, re-
fer to the latest parts information.
SPD513
Revision: 2010 May2011 QX56

P2A00, P2A03 A/F SENSOR 1EC-489
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK A/F SENSOR 1 HEATER
Refer to EC-182, "
Component Inspection (A/F Sensor 1 Heater)".
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 10.
9.CHECK INTERMITTENT INCIDENT
Perform GI-40, "
Intermittent Incident".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace malfunctioning part.
10.REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1. Refer to EX-5, "
Exploded View".
CAUTION:
 Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
 Before installing new A/F senso r, clean exhaust system threads using Oxygen Sensor Thread
Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize lubricant
(commercial service tool).
Will CONSULT-III be used?
YES >> GO TO 11.
NO >> GO TO 12.
11 .CONFIRM A/F ADJUSTMENT DATA
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “A/F ADJ-B1” and “A/F ADJ-B2” in “DATA MONITOR” mode with CONSULT-III.
3. Check that “0.000” is di splayed on CONSULT-III screen.
Is
“0.000” displayed?
YES >> INSPECTION END
NO >> GO TO 12.
12.CLEAR THE MIXTURE RATIO SELF-LEARNING VALUE
Clear the mixture ratio self-learning value. Refer to EC-152, "
Work Procedure".
Will CONSULT-III be used?
YES >> GO TO 13.
NO >> INSPECTION END
13.CONFIRM A/F ADJUSTMENT DATA
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “A/F ADJ-B1” and “A/F ADJ-B2” in “DATA MONITOR” mode with CONSULT-III.
3. Check that “0.000” is di splayed on CONSULT-III screen.
>> INSPECTION END
DTC A/F sensor 1 ECM
Continuity
Bank Connector Terminal Connector Terminal
P2A00 1 F67 6 F11094
Existed
P2A03 2 F68 6 74
Revision: 2010 May2011 QX56

EXL-2
EXTERIOR LAMP BATTERY SAVER SYSTEM :
System Description .................................................
21
DIAGNOSIS SYSTEM (BCM) ............................22
COMMON ITEM ..................................................... ...22
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) ................................................. ...
22
HEADLAMP ........................................................... ...23
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ..........................................................
23
FLASHER ............................................................... ...25
FLASHER : CONSULT-III Function (BCM -
FLASHER) ..............................................................
25
DIAGNOSIS SYSTEM (IPDM E/R) ....................27
Diagnosis Description .......................................... ...27
CONSULT-III Function (IPDM E/R) ........................29
DIAGNOSIS SYSTEM (AFS) .............................32
CONSULT-III Function (ADAPTIVE LIGHT) ........ ...32
ECU DIAGNOSIS INFORMATION ..............34
BCM, IPDM E/R .............................................. ...34
List of ECU Reference ......................................... ...34
AFS CONTROL UNIT ........................................35
Reference Value .................................................. ...35
Fail-Safe .................................................................38
DTC Inspection Priority Chart .................................39
DTC Index ..............................................................39
WIRING DIAGRAM .....................................40
EXTERIOR LIGHTING SYSTEM .................... ...40
Wiring Diagram .................................................... ...40
BASIC INSPECTION ...................................59
DIAGNOSIS AND REPAIR WORKFLOW ...... ...59
Work Flow ............................................................ ...59
INSPECTION AND ADJUSTMENT ...................61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (AFS CONTROL UNIT) .............. ...
61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (AFS CONTROL UNIT) : De-
scription ..................................................................
61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (AFS CONTROL UNIT) : Special
Repair Requirement ...............................................
61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (HEIGHT SENSOR) ................... ...
61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (HEIGHT SENSOR) : Descrip-
tion ....................................................................... ...
61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (HEIGHT SENSOR) : Special
Repair Requirement ............................................. ...
61
LEVELIZER ADJUSTMENT ......................................61
LEVELIZER ADJUSTMENT : Description ..............61
LEVELIZER ADJUSTMENT : Special Repair Re-
quirement ............................................................. ...
61
DTC/CIRCUIT DIAGNOSIS ........................63
B2503, B2504 SWIVEL ACTUATOR ............. ...63
DTC Logic ............................................................ ...63
Diagnosis Procedure ...............................................64
Component Inspection ............................................67
B2513 HEIGHT SENSOR UNUSUAL [FR] .......68
DTC Logic ............................................................ ...68
Diagnosis Procedure ...............................................68
B2514 HEIGHT SENSOR UNUSUAL [RR] .......71
DTC Logic ............................................................ ...71
Diagnosis Procedure ...............................................71
B2516 SHIFT SIGNAL [P, R] ............................74
DTC Logic ............................................................ ...74
Diagnosis Procedure ...............................................74
B2517 VEHICLE SPEED SIGNAL ....................75
DTC Logic ............................................................ ...75
Diagnosis Procedure ...............................................75
B2519 LEVELIZER CALIBRATION ..................76
DTC Logic ............................................................ ...76
Diagnosis Procedure ...............................................76
B2521 ECU CIRCUIT ........................................77
DTC Logic ............................................................ ...77
Diagnosis Procedure ...............................................77
C0126 STEERING ANGLE SENSOR SIGNAL ...80
DTC Logic ............................................................ ...80
Diagnosis Procedure ...............................................80
C0428 STEERING ANGLE SENSOR CALI-
BRATION ...........................................................
81
DTC Logic ............................................................ ...81
Diagnosis Procedure ...............................................81
U1000 CAN COMM CIRCUIT ............................82
Description ........................................................... ...82
DTC Logic ...............................................................82
Diagnosis Procedure ...............................................82
U1010 CONTROL UNIT (CAN) .........................83
DTC Logic ............................................................ ...83
Diagnosis Procedure ...............................................83
POWER SUPPLY AND GROUND CIRCUIT .....84
AFS CONTROL UNIT ............................................. ...84
AFS CONTROL UNIT : Diagnosis Procedure .........84
Revision: 2010 May2011 QX56

EXL-32
< SYSTEM DESCRIPTION >[XENON TYPE]
DIAGNOSIS SYSTEM (AFS)
DIAGNOSIS SYSTEM (AFS)
CONSULT-III Function (ADAPTIVE LIGHT)INFOID:0000000006213915
APPLICATION ITEM
WORK SUPPORT
*: Adjusts the steering angle sensor neutral position on ABS actuator and electrical unit (control unit) side. Refer to
BRC-64, "Work Pro-
cedure".
DATA MONITOR
*: The swivel angle "0°" (feedback value) of the swivel position sensor signal may differ from the swivel angle "0 °" of the swivel motor
(AFS control unit command value). This causes that the swivel motor initializes the value based on the step number from the sto pper.
ACTIVE TEST
Diagnostic mode Description
Ecu Identification Allows confirmation of AFS control unit part number.
Self Diagnostic Result Displays the diagnosis results judged by AFS control unit.
Work support Sets each sensor.
Data monitor Indicates AFS control unit input data in real time.
Active test Provides the drive signal to the load. Checks operation.
Service item Description
ST ANG SEN ADJUSTMENT
*—
LEVELIZER ADJUSTMENT Adjusts the height sensor signal output value (AFS control unit recognized) in the un-
loaded vehicle condition.
Monitor item
[Unit] Description
STR ANGLS SIG
[deg] The steering angle value judged by the steering angle sensor signal received from
the steering angle sensor via CAN communication
VHCL SPD
[km/h] The vehicle speed signal value from the combination meter via CAN communication
SLCT LVR POSI
[P/R/N/D/M/FF] The selector lever status judged by the position indicator signal received from TCM
via CAN communication
HEAD LAMP
[On/Off] The headlamp On/Off status judged by the low beam headlamp (ON) signal received
from IPDM E/R via
CAN communication
AFS SW
[On/Off] The AFS On/Off status judged by AFS control unit
HI SEN OTP RR
[V] The rear height sensor signal voltage value input from the rear height sensor
HI SEN OTP FR
[V] The front height sensor signal voltage value input from the front height sensor
LEV ACTR VLTG
[%] The ratio value to the battery voltage generated by the levelizer activation signal con-
trol value judged by AFS control unit
SWVL SEN RH
*
[deg] The head lamp swivel angle value judged by AFS control unit received from the swiv-
el position sensor signal input from the swivel actuator
SWVL SEN LH
*
[deg]
SWVL ANGLE RH
*
[deg]
The swivel angle command value to the swivel motor judged by AFS control unit
SWVL ANGLE LH
*
[deg]
Revision: 2010 May2011 QX56