CCS-72
< BASIC INSPECTION >[ICC]
LASER BEAM AIMING ADJUSTMENT
LASER BEAM AIMING ADJUSTMENT
DescriptionINFOID:0000000006224293
OUTLINE OF LASER BEAM AIMING ADJUSTMENT
Always adjust the laser beam aiming after removing and installing or replacing the ICC sensor.
CAUTION:
The system does not operate normally
unless the laser beam aiming adjustment is performed. Always
perform it.
1. Set the ICC target board [SST: KV99110100 (J-45718)] to the correct position in front of the vehicle.
2. Set the laser beam aiming mode (“LASER BEAM AD JUST” on “Work support”) with CONSULT-III, and
then perform the adjustment according to the displa y. (Manually turn the up-down direction adjusting
screw for vertical adjustment. ICC sensor adjusts the automatic aiming for the horizontal direction.)
CAUTIONARY POINT FOR LASER BEAM AIMING ADJUSTMENT
CAUTION:
For laser beam aiming adjustment, choose a level location where a view can be obtained without any
obstruction as far as 12 m (39 ft) or more in the forward direction.
Adjust laser beam aiming for 5 second s or more after starting engine.
Adjust the laser beam aiming with CONSULT-III. (The laser beam aiming cannot be adjusted without
CONSULT-III.)
Never enter the vehicle during laser beam aiming adjustment.
Never look directly into the laser beam sour ce (ICC sensor body window) during laser beam aiming
adjustment.
Laser beam aiming adjustment is performed at idle. At this time, turn the headlamps OFF.
Work Procedure (Preparation)INFOID:0000000006224294
1.ADVANCE PREPARATION FOR LASER BEAM AIMING ADJUSTMENT
1. Adjust all tire pressure to the specified value.
2. Empty the vehicle. (Remove any luggage from the passenger compartment, luggage room, etc.)
3. Shift the selector lever to “P” pos ition, and release the parking brake.
4. Fully fill the fuel tank, and then check that t he coolant and oils are filled up to correct level.
5. Clean off the ICC sensor body window with a soft cloth.
>> Go to CCS-72, "
Work Procedure (Setting The ICC Tar-
get Board)".
Work Procedure (Setting The ICC Target Board)INFOID:0000000006224295
DESCRIPTION
Accurate adjustment of the laser beam requires t hat the ICC target board be accurately positioned.
CAUTION:
If the laser beam is adjusted with the ICC target board in the incorrect position, the ICC system does
not function normally.
1.ICC TARGET BOARD HEIGHT ADJUSTMENT
1 : ICC sensor
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LASER BEAM AIMING ADJUSTMENTCCS-73
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1. Attach the ruler (2) at 14 mm (0.55 in) (H) below the center (A) of\
the ICC target board (1).
2. Adjust the ICC target board height to the position aligning the ruler (1) upper side tip with the center of laser beam axis (A).
NOTE:
The center of laser beam axis (A) is located at 38 mm (1.5 in) (W)
from the left end of ICC sensor and 22 mm (H) (0.87 in) from above
when viewed from the front of the vehicle.
To identify the laser beam axis center (A) easily, prepare a piece of paper (B) cut to the size of 38 mm (1.5 in) (W) × 22 mm (0.87 in)
(H) and attach it on the lower left point of the ICC sensor (1).
>> GO TO 2.
2.ADJUSTING SIDE POSITION OF ICC TARGET BOARD
3: Adjust nut
b: 90 °
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2 : ICC sensor
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B : Up-down direction adjusting screw
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LASER BEAM AIMING ADJUSTMENT
Suspend a weight from a string (1) at
tached to its end at the point (B)
leftward from the ICC target board center (A).
>> GO TO 3.
3.SETTING ICC TARGET BOARD
1. Suspend a thread with weight on tip from the center of the front and rear bumpers. Then, mark the center
points on the ground as each weight point.
2. Link the front and rear bumpers center point s marked on the ground and extend a straight line ahead.
Then mark a point 3.9 m (12.8 ft) position ahead of t he front bumper. Then, adjust the position of the ICC
target board so that the weight comes on the top of the marked point [3.9 m (12.8 ft) position ahead of the
front bumper] and face to the vehicle.
3. Remove the thread suspended to the left side of I CC target board and suspend a thread with weight on tip
on the center of the ICC ta rget board. Then mark the poi nt of weight on the ground.
4. Pivot the edge of the ICC target board 25 ° (a) to either side.
NOTE:
Approx. 90 mm (3.54 in) (b) shift rates the 25 ° (a) movement.
>> GO TO 4.
4.CHECK THE ICC TARGET BOA RD INSTALLATION POSITION
Check that the ICC target board (1) is located as shown in the figure.
NOTE:
The distance between laser beam axis and I CC target board is 4.0 m (13.0 ft).
>> GO TO 5.
W [mm (in)] : 34 (1.34)
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1 : ICC target board
2 : String with a weight
C : ICC target board center marking point
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1. ICC target board 2. ICC sensor 3. Vehicle
B. Vehicle center L
1. 4.0 m (13.0 ft)
W. 34 mm (1.34 in)
a. 25 °
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LASER BEAM AIMING ADJUSTMENTCCS-75
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5.CHECK THE ICC TARGET BOARD INSTALLATION AREA
Do not place anything other than ICC target board in the space shown in the figure (view from top).
NOTE:
In case the space shown in the figure is not avail able, cover the side of the ICC target board with a 1400
mm(4.6 ft)-size frosted black board or black cloth.
>> Go to CCS-75, "
Work Procedure (Laser Beam Aiming Adjustment)".
Work Procedure (Laser B eam Aiming Adjustment)INFOID:0000000006224296
DESCRIPTION
Adjust the laser beam aiming in a vertical di rection with CONSULT-III as per the following.
The laser beam aiming adjustment in a horizontal dire ction is performed automatically with CONSULT-III.
CAUTION:
Never look directly into the laser beam source (ICC sensor body window) during laser beam aiming
adjustment.
Perform all necessary work for laser beam aiming adjustment until the adjustment completes as
shown in the procedure. If the procedure do es not complete, the ICC system is inoperable.
1.SET CONSULT-III TO THE LASER BEAM AIMING ADJUSTMENT MODE
1. Start the engine.
2. Connect CONSULT-III and select “Work support” of “LASER”.
3. Select “LASER BEAM ADJUST” after t he “Work support” screen is displayed.
4. Select “START” after the “LASER BEAM ADJUST” screen is displayed.
NOTE:
If the adjustment screen does not appear within approx imately 10 seconds after “LASER BEAM ADJUST”
is selected, the following causes are possible.
The ICC target board is not installed in the correct position.
Adequate space is not secured around the ICC target board.
The laser beam aiming adjustment exceeds its proper installation range.
- Deformation of vehicle body.
- Deformation of unit.
- Deformation of bracket.
The area is not suitable for the adjustment work.
ICC sensor body window is not clean.
The ICC system warning lamp illuminates.
>> GO TO 2.
2.LASER BEAM AIMING ADJUSTMENT
After “ADJUST THE VERTICAL OF LASER BEAM AIMI NG” is displayed on CONSULT-III screen, adjust by
turning the up-down direction adjusting screw until “U/D CORRECT” becomes ±4 or less.
NOTE:
1. ICC target board 2. ICC sensor
L
1.6.5 m (21.3 ft) L2. 4.0 m (13.0 ft) W. 3.5 m (11.5 ft)
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< BASIC INSPECTION >[ICC]
LASER BEAM AIMING ADJUSTMENT
Turn the up-down direction adjusting screw slowly. The value change on display is slower than actual move-
ment of the ICC sensor. Wait for 2 seconds every ti me the up-down direction adjusting screw is turned half a
rotation.
Turning the up-down direction adjusting screw (A) clockwise (C)
directs the laser beam downward. The laser beam directs upward
when turning up-down direction adjusting screw counterclockwise
(B).
CAUTION:
Be careful not to cover the ICC sensor body window with a
hand or the other part of body of worker during adjustment.
>> GO TO 3.
3.LASER BEAM AIMING CONFIRMATION
1. When the “U/D CORRECT” value becomes ±4 or less, check that no value greater than ±4 appears when
the vehicle is left with no load on the ICC s ensor (hand removed) for at least 2 seconds.
2. When “COMPLETED THE VERTICAL AIMING OF LASER BEAM” display appears, touch “END”.
CAUTION:
Always check that the value of “U/D CORRECT” remains ±4 or less when the ICC sensor is left
alone for at least 2 seconds.
3. Check that “ADJUSTING AUTOMATIC HORIZONTAL LASER BEAM AIMING” is displayed and wait for a
short period of time. (The maximum: Approx 10 seconds).
4. Check that “Normally Completed” is displayed, and select “End” to end “LASER BEAM ADJUST”.
CAUTION:
Once “LASER BEAM ADJUST” is started with CONS ULT-III, always continue the work until the
horizontal laser beam aiming ad justment is completed successfully. If the job is stopped midway,
the laser beam aiming is not adjust ed and the ICC system cannot operate.
>> LASER BEAM AIMING ADJUSTMENT END
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CCS
ACTION TESTCCS-77
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ACTION TEST
DescriptionINFOID:0000000006224297
Always perform the ICC system action test to check that the ICC system operates normally after replacing the
ICC sensor or repairing any ICC system malfunction.
CAUTION:
Always drive safely when pe rforming the action test.
Turn the DCA system to OFF when performing the action test.
Work Procedure (Vehicle-To-Vehicle Distance Control Mode)INFOID:0000000006224298
NOTE:
When there is no vehicle ahead, drive at the set speed steadily.
When there is a vehicle ahead, control to maintain distance from the vehicle ahead, watching its speed.
The running speed can be set between 32 km/h (20 MPH) and 144 km/h (90 MPH).
CAUTION:
Never set the cruise speed exceeding the posted speed limit.
1.CHECK FOR MAIN SWITCH
1. Start the engine.
2. Press the MAIN switch (1) (less than 1.5 seconds).
3. Check the ICC system display on the information displa y to check that the vehicle-to-vehicle distance con-
trol mode is ready for activation.
4. Press the MAIN switch, and check that the ICC syst em display on the information display turns OFF when
the ICC system is deactivated.
5. Check that the ICC system displa y on the information display turns OFF after starting the engine again.
>> GO TO 2.
2.CHECK FOR DISTANCE SWITCH
1. Start the engine.
2. Press the MAIN switch (less than 1.5 seconds).
3. Press the DISTANCE switch.
Information display status
MAIN switch indicator (2) : ON
Set distance indicator (3) : Long mode
Own vehicle indicator (4) : ON
Set vehicle speed indicator (5) : “— —”
“km/h” (“MPH”)
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C1A00 CONTROL UNITCCS-83
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DTC/CIRCUIT DIAGNOSIS
C1A00 CONTROL UNIT
ADAS CONTROL UNIT
ADAS CONTROL UNIT : DTC LogicINFOID:0000000006227990
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Perform “All DTC Readi ng” with CONSULT-III.
3. Check if the “C1A00” is detected as the current malfunction in “Self Diagnostic Result” of “ICC/ADAS”.
Is
“C1A00” detected as the current malfunction?
YES >> Refer to CCS-83, "ADAS CONTROL UNIT : Diagnosis Procedure".
NO >> INSPECTION END
ADAS CONTROL UNIT : Diagnosis ProcedureINFOID:0000000006227991
1.CHECK SELF-DIAGNOSIS RESULTS
Check if any DTC other than “C1A00” is detect ed in “Self Diagnostic Result” of “ICC/ADAS”.
Is any DTC detected?
YES >> Perform diagnosis on the detected DTC and repair or replace the malfunctioning parts. Refer to
DAS-38, "
DTC Index".
NO >> Replace the ADAS control unit. Refer to DAS-63, "
Removal and Installation".
ICC SENSOR
ICC SENSOR : DTC LogicINFOID:0000000006224302
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Perform “All DTC Reading” with CONSULT-III.
3. Check if the “C1A00” is detected as the current malfunction in “Self Diagnostic Result” of “LASER”.
Is
“C1A00” detected as the current malfunction?
YES >> Refer to CCS-83, "ICC SENSOR : Diagnosis Procedure".
NO >> INSPECTION END
ICC SENSOR : Diagnosis ProcedureINFOID:0000000006224303
1.CHECK SELF-DIAGNOSIS RESULTS
Check if any DTC other than “C1A00” is detec ted in “Self Diagnostic Result” of “LASER”.
DTC
(On board dis- play) Trouble diagnosis name DTC detecting condition Possible causes
C1A00 (0) CONTROL UNIT ADAS control unit inte
rnal malfunction ADAS control unit
DTC Trouble diagnosis name DTC detecting condition Possible causes
C1A00 CONTROL UNIT ICC sensor in ternal malfunction ICC sensor
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C1A00 CONTROL UNIT
Is any DTC detected?
YES >> Perform diagnosis on the detected DTC and repair
or replace the malfunctioning parts. Refer to
CCS-55, "
DTC Index".
NO >> Replace the ICC sensor. Refer to CCS-176, "
Exploded View".
Revision: 2010 May2011 QX56