EC-490
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
ASCD BRAKE SWITCH
ASCD BRAKE SWITCH
Component Function CheckINFOID:0000000006217989
1.CHECK ASCD BRAKE SWITCH FUNCTION
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DAT A MONITOR” mode with CONSULT-III.
3. Check “BRAKE SW1” indication under the following conditions.
WITHOUT CONSULT-III
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector terminals as per the following.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-490, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000006217990
1.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ASCD brake switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
10 A fuse (No. 3)
Harness for open or short between ASCD brake switch and fuse
Loose or poor connection for each connector and harness
>> Repair open circuit or short to ground in harness or connectors.
3.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ASCD brake s witch harness connector and ECM harness connector.
Monitor item Condition Indication
BRAKE SW1
(ASCD brake switch) Brake pedalSlightly depressed OFF
Fully released ON
ECM Condition Voltage (V)
Connector +–
Te r m i n a l Te r m i n a l
E80 147
(ASCD brake switch signal) 175 Brake pedalSlightly depressed Approx. 0
Fully released Battery voltage
ASCD brake switch
Ground Voltage
Connector Terminal
E109 1 Ground Battery voltage
Revision: 2010 May2011 QX56
EC-504
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
ICC BRAKE SWITCH
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 3.
3.CHECK ICC BRAKE SWITCH POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect ICC brake switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ICC brake switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
4.CHECK ICC BRAKE SWITCH POWER SUPPLY CIRCUIT-II
Check the voltage between ICC brake switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
Fuse block (J/B) connector E103
10 A fuse (No. 3)
Harness for open or short between ICC brake switch and fuse
>> Repair open circuit or short to ground in harness or connectors.
6.CHECK ICC BRAKE SWITCH
Refer to EC-445, "
Component Inspection (ICC Brake Switch)".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace ICC brake switch. Refer to BR-20, "
Removal and Installation".
7.CHECK ICC BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ICC brake s witch harness connector and ECM harness connector.
ECM
Condition Voltage (V)
Connector +–
Te r m i n a l Te r m i n a l
E80 147
(ICC brake switch signal) 175 Brake pedalSlightly depressed Approx. 0
Fully released Battery voltage
ICC brake switch
Ground Voltage
Connector Terminal
E68 2 Ground Battery voltage
ICC brake switch Ground Voltage
Connector Terminal
E68 1 Ground Battery voltage
Revision: 2010 May2011 QX56
EC-510
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
IGNITION SIGNAL
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
For the fuse number, refer to EC-114, "
Wiring Diagram".
For the fuse arrangement, refer to PG-143, "
Fuse, Connector and Terminal Arrangement".
Do not use CONSULT-III to release fuel pressure , or fuel pressure applies again during the following
procedure.
4. Start engine.
5. After engine stalls, crank it 2 or 3 times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoi d the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
12. Crank engine for approximately 3 seconds, and check whether
spark is generated between the spark plug and the grounded
metal portion.
CAUTION:
Never place the spark plug and the ignition coil within 50
cm (19.7 in) each other. Be careful not to get an electrical
shock while checking, becau se the electrical discharge
voltage becomes 20 kV or more.
It might damage the ignition coil if the gap of more than 17 mm (0.66 in) is made.
NOTE:
When the gap is less than 13 mm (0.52 in), a spark might be generated even if the coil is malfunc-
tioning.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning ignition coil with power transistor.
Component Inspection (Condenser)INFOID:0000000006218014
1.CHECK CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as per the following.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace condenser. Spark should be generated.
JMBIA0066GB
Terminals Resistance
1 and 2 Above 1 M Ω [at 25 °C (77 °F)]
Revision: 2010 May2011 QX56
EC-522
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
SNOW MODE SWITCH
SNOW MODE SWITCH
DescriptionINFOID:0000000006256403
The snow mode switch signal is sent to the combinat
ion meter from the snow mode switch. The combination
meter then sends the signal to the ECM via the CAN communication line.
The snow mode is used for driving or starting the vehicle on snowy roads or slippery areas. If the snow mode
is activated, the vehicle speed will not accelerate as quickly as normal to avoid vehicle slip. In other words,
ECM controls rapid engine torque change by controlling t he electric throttle control actuator operating speed.
Component Function CheckINFOID:0000000006256404
1.CHECK SNOW MODE SWITCH FUNCTION
1. Turn ignition switch ON.
2. Select “SNOW MODE SW” in “DATA MONITOR” mode with CONSULT-III.
3. Check “SNOW MODE SW” indication under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-522, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000006256405
1.CHECK DTC WITH COMBINATION METER
Refer to MWI-30, "
CONSULT-III Function".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Go to MWI-57, "
Work flow".
2.CHECK SNOW MODE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect snow mode switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between snow mode switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
Fuse block harness connector M3
10 A fuse (No. 13)
Harness for open or short between snow mode switch and fuse.
>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK SNOW MODE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
Monitor item Condition Indication
SNOW MODE SW Snow mode switch ON ON
OFF OFF
Snow mode switch
Ground Voltage
Connector Terminal
M54 12 Ground Battery voltage
Revision: 2010 May2011 QX56
EM-16
< BASIC INSPECTION >
COMPRESSION PRESSURE
COMPRESSION PRESSURE
InspectionINFOID:0000000006289521
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-153, "
Work Procedure".
CAUTION:
If CONSULT-III is not used to release fuel pr essure leave the fuel pump fuse disconnected until
step 7.
3. Remove fuel pump fuse in IPDM E/R. NOTE:
For the fuse number, refer to EC-114, "
Wiring Diagram".
For the fuse arrangement, refer to PG-143, "
Fuse, Connector and Terminal Arrangement".
4. Remove engine cover. Refer to EM-25, "
Exploded View".
5. Remove ignition coil and spark plug from each cylinder. Refer to EM-29, "
Exploded View".
6. Connect engine tachometer (not required in use of CONSULT-III).
7. Install the compression tester with Tool [SST: EG15050500 (J- 45402)] into the spark plug hole.
8. Measure compression pressure using compressi on gauge connected with flexible type adapter (commer-
cial service tool).
9. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression pressure and the engine rpm. Perform these steps to check each
cylinder.
CAUTION:
Measure a six-cylinder under the same conditio ns since a measurement depends on measure-
ment conditions (engine water temperature, etc.).
Always use a fully changed battery to obtain the specified engine speed.
If the engine speed is out of the specified range, c heck battery liquid for proper gravity. Check the
engine speed again with normal battery gravity. Refer to PG-159, "
How to Handle Battery".
If compression pressure is below the minimum value, check valve clearances and parts associated with combustion chamber (valve, valve seat, piston, pi ston ring, cylinder bore, cylinder head, cylinder head
gasket). After checking, measure compression pressure again.
If a cylinder has low compression pressure, pour a small amount of engine oil into the spark plug hole of the cylinder to re-check it for compression.
- If the added engine oil improves the compression, pi ston rings may be worn out or damaged. Check pis-
ton rings and replace if necessary. Refer to EM-107, "
Disassembly and Assembly".
- If the compression pressure remains at low level despite the addition of engine oil, valves may be mal- functioning. Check valves for damage. Replace valve or valve seat accordingly. Refer to EM-107, "
Dis-
assembly and Assembly".
If two adjacent cylinders have respectively low co mpression pressure and their compression remains
low even after the addition of engine oil, cylinder head gaskets are leaking. In such a case, replace cyl-
inder head gaskets. Refer to EM-87, "
Removal and Installation".
10. After inspection is completed, install removed parts.
11. Start the engine, and check that the engine runs smoothly.
WBIA0605E
Compression pressure : Refer to EM-132, "GeneralSpecification".
Revision: 2010 May2011 QX56
EM-128
< UNIT DISASSEMBLY AND ASSEMBLY >
HOW TO SELECT PISTON AND BEARING
In grinding crankshaft pin to use undersize bearings, keep the
fillet R (A) [1.5 - 1.7 mm (0.059 - 0.067 in)].
Main BearingINFOID:0000000006289588
WHEN NEW CYLINDER BLOCK AND CRANKSHAFT ARE USED
1. Apply the main bearing housing grade on the bottom face of thecylinder block to the row in “MAIN BEARING SELECTION
TA B L E ” .
2. “MAIN BEARING SELECTION TABLE” columns correspond to
journal diameter grade on front side of crankshaft.
3. Select main bearing grade at the point where selected row and column meet in “MAIN BEARING SELEC- TION TABLE”.
CAUTION:
Initial clearance for No. 1, 5 journal and No. 2, 3, 4 journal is different. Use two different selection
table for each part.
No. 1, 5 journal and No. 2, 3, 4 journal have the same signs but different measures. Never con-
fuse.
4. Apply sign at crossing in above step 3 to “MAIN BEARING GRADE TABLE”.
NOTE:
“MAIN BEARING GRADE TABLE” applies to all journals.
Service parts are available as a set of both upper and lower.
WHEN CYLINDER BLOCK AND CRANKSHAFT ARE REUSED
1. Measure cylinder block main bearing housing inner diameter and crankshaft main journal diameter. Refer to EM-115, "
Inspection".
JPBIA0216ZZ
Bearing undersize table : Refer to EM-142, "ConnectingRodBearing".
KBIA2495E
A : Pin diameter grade No. 1
B : Pin diameter grade No. 2
C : Pin diameter grade No. 3
D : Pin diameter grade No. 4
E : Journal diameter grade No. 1
F : Journal diameter grade No. 2
G : Journal diameter grade No. 3
H : Journal diameter grade No. 4
I : Journal diameter grade No. 5
JPBIA2283ZZ
Revision: 2010 May2011 QX56
EXL-3
C
DE
F
G H
I
J
K
M A
B
EXL
N
O P
EXTERIOR LAMP FUSE ................................ ....85
Diagnosis Procedure ........................................... ....85
HEADLAMP (HI) CIRCUIT .................................86
Component Function Check ................................ ....86
Diagnosis Procedure ...............................................86
HEADLAMP (LO) CIRCUIT ................................88
Component Function Check ................................ ....88
Diagnosis Procedure ...............................................88
XENON HEADLAMP ..........................................90
Diagnosis Procedure ........................................... ....90
HEADLAMP LEVELIZER CIRCUIT ...................91
Component Function Check ................................ ....91
Diagnosis Procedure ...............................................91
HEADLAMP AIMING SYSTEM (MANUAL) .......93
Component Inspection ........................................ ....93
FRONT FOG LAMP CIRCUIT ............................94
Component Function Check ................................ ....94
Diagnosis Procedure ...............................................94
PARKING LAMP CIRCUIT ............................. ....96
Component Function Check ................................ ....96
Diagnosis Procedure ...............................................96
FRONT SIDE MARKER LAMP CIRCUIT ...........98
Component Function Check ................................ ....98
Diagnosis Procedure ...............................................98
TURN SIGNAL LAMP CIRCUIT .........................99
Component Function Check ................................ ....99
Diagnosis Procedure ...............................................99
OPTICAL SENSOR ..........................................102
Component Function Check ................................ ..102
Diagnosis Procedure .............................................102
HAZARD SWITCH .......................................... ..105
Component Function Check ................................ ..105
Diagnosis Procedure .............................................105
AFS SWITCH ....................................................107
Component Function Check ................................ ..107
Diagnosis Procedure .............................................107
Component Inspection ..........................................108
TAIL LAMP CIRCUIT .......................................109
BODY SIDE ........................................................... ..109
BODY SIDE : Component Function Check ...........109
BODY SIDE : Diagnosis Procedure ......................109
BACK DOOR SIDE ................................................ ..110
BACK DOOR SIDE : Component Function Check ..110
BACK DOOR SIDE : Diagnosis Procedure ...........111
LICENSE PLATE LAMP CIRCUIT ...................112
Component Function Check ................................ ..112
Diagnosis Procedure .............................................112
SYMPTOM DIAGNOSIS ............................113
EXTERIOR LIGHTING SYSTEM SYMPTOMS .113
Symptom Table ................................................... ..113
NORMAL OPERATING CONDITION .............116
Description .............................................................116
BOTH SIDE HEADLAMPS DO NOT SWITCH
TO HIGH BEAM ..............................................
117
Description .............................................................117
Diagnosis Procedure .............................................117
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON ...................................................
118
Description ........................................................... ..118
Diagnosis Procedure .............................................118
PARKING, LICENSE PLATE, SIDE MARKER
AND TAIL LAMPS ARE NOT TURNED ON ...
119
Description .............................................................119
Diagnosis Procedure .............................................119
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON ...................................................
120
Description ........................................................... ..120
Diagnosis Procedure .............................................120
PERIODIC MAINTENANCE ......................121
HEADLAMP AIMING ADJUSTMENT .............121
description ........................................................... ..121
Aiming Adjustment Procedure ...............................122
FRONT FOG LAMP AIMING ADJUSTMENT .123
Description .............................................................123
Aiming Adjustment Procedure ...............................123
REMOVAL AND INSTALLATION .............125
FRONT COMBINATION LAMP ......................125
Exploded View ..................................................... ..125
Removal and Installation .......................................125
Replacement .........................................................126
Disassembly and Assembly ...................................127
FRONT FOG LAMP ........................................128
Exploded View .......................................................128
Removal and Installation .......................................128
Replacement .........................................................128
SIDE TURN SIGNAL LAMP ............................130
Exploded View .......................................................130
Removal and Installation .......................................130
OPTICAL SENSOR .........................................131
Exploded View .......................................................131
Removal and Installation .......................................131
LIGHTING & TURN SIGNAL SWITCH ...........132
Exploded View .......................................................132
Revision: 2010 May2011 QX56
EXL-84
< DTC/CIRCUIT DIAGNOSIS >[XENON TYPE]
POWER SUPPLY AND GROUND CIRCUIT
POWER SUPPLY AND GROUND CIRCUIT
AFS CONTROL UNIT
AFS CONTROL UNIT : Diagnosis ProcedureINFOID:0000000006213953
1.FUSE INSPECTION
Check that the following fuses are not fusing.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the applicable circuit. And then replace the fuse.
2.CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect AFS control unit harness connector.
3. Turn ignition switch ON.
4. Check voltage between AFS control unit harness connector and ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between AFS control unit harness connectors and ground.
Is the inspection result normal?
YES >> Power supply and ground circuit are normal.
NO >> Repair harness or connector.
Signal name Connection position Fuse No. Capacity
Ignition power supply FUSE BLOCK (J/B) 3 10 A
(+)
(− ) Voltag e
(Approx.)
AFS control unit
Connector Terminal M135 1 Ground Battery voltage
AFS control unit GroundContinuity
Connector Terminal
M135 25 Existed
Revision: 2010 May2011 QX56