2011 FORD KUGA ALL

1.
Wiring harness.
2. Component.
5. Check the wiring harness for the following:
• Incorrect routing or installed too tightly.
• Pinched or kinked sections.
• Chafed insulation.
• Security and orientation of retaining clips.
• Damage in areas where the wiring harness is subjected to noise, vibration and harshness
(NVH). For example, transmission or suspension
systems.
6. If any of the conditions listed are present, repair or replace the components as required. TEST
the system for normal operation. If the concern
persists, REFER to the digital multimeter
function of the Ford approved diagnostic tool to
check the integrity of the wiring harness and
electrical connectors. G1021921en
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Wiring Harnesses
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TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL G1065595en
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Wiring Harnesses
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REMOVAL AND INSTALLATION 28.
E101749
E101750

36.
On both sides.
Refer to: B-Pillar Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation).
37. On both sides.
Refer to: C-Pillar Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation).
38. On both sides.
Refer to: D-Pillar Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation). 39.
Refer to: Loadspace Trim Panel LH (501-05
Interior Trim and Ornamentation, Removal
and Installation).
Refer to: Loadspace Trim Panel RH (501-05
Interior Trim and Ornamentation, Removal
and Installation).
40. Remove the rear lamps.
41. On both sides.
Refer to: Front Seat (501-10 Seating, Removal
and Installation).
42. Refer to: Rear Seat Backrest (501-10 Seating,
Removal and Installation).
43. Refer to: Rear Seat Cushion (501-10 Seating,
Removal and Installation).
44. G1065595en
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

50.
Torque: 12 Nm
51.
G1065595en
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Wiring Harnesses
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE114537

56.
57.
G1065595en
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Wiring Harnesses
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE114543

4.
Insert the stripped ends of the wires into the
crimp connector. 5.
Crimp the connection. 6.
Heat the shrink sleeving.
General Equipment: Hot Air Gun G1065595en
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE111773 VFV3801004 VFV3801005

41.
Installation
1.
To install, reverse the removal procedure. G1065597en
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Wiring Harnesses
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Engine Compartment Wiring Harness
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. 2.
Refer to: Headlamp Assembly (417-01 Exterior
Lighting, Removal and Installation).
3. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
4. Refer to: Fender Splash Shield (501-02 Front
End Body Panels, Removal and Installation).
5. Refer to: Front Bumper Cover (501-19 Bumpers,
Removal and Installation).
6. Torque: 10 Nm
7.
Torque: 10 Nm
G1065599en
2008.50 Kuga 8/2011 418-02-37
Wiring Harnesses
418-02-37
REMOVAL AND INSTALLATIONTO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE102365