2011 FORD KUGA Diesel

7.
1
2x6
x3
1
2x6
x3
E101018
Vehicles with 2.0L diesel engine
8.
1
2x6x3
1
2x6x3
E101687
9.
20 mm1
2
20 mm1
2
E114035
Vehicles with 2.5L engine
10.
1
2x6
x3
1
2x6
x3
E114196
G1070580en2008.50 Kuga8/2011
205-01-3
Driveshaft
205-01- 3
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.0L diesel engine
3. CAUTION: Make sure that theinstallation marks are aligned.
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
1
2
2x3
13
1
2
2x3
1
E101688
4.
20 mm1
2
20 mm1
2
E114036
Vehicles with 2.5L engine
5. CAUTION: Make sure that theinstallation marks are aligned.
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
1
2
2
13
1
2
2
1
E114197
6.
20 mm1
2
20 mm1
2
E114377
G1070580en2008.50 Kuga8/2011
205-01- 5
Driveshaft
205-01- 5
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.0L diesel engine
9.Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E114034
Vehicles with 2.5L engine
10.
11 .Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E114375
All vehicles
12.
E98543
x7
13.Lower the vehicle.
G1070580en2008.50 Kuga8/2011
205-01- 7
Driveshaft
205-01- 7
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Differential Case
General EquipmentCable Ties
Removal
All vehicles
1. Refer to: Rear Halfshaft (205-05 Rear Drive
Halfshafts, Removal and Installation).
Vehicles with 2.0L diesel engine
2.
1
2x6x3
1
2x6x3
E101687
3.
E101709
Vehicles with 2.5L engine
4. Refer to: Driveshaft (205-01 Driveshaft,
Removal and Installation).
5.
E114256
6.
x2x2
E114255
G1061458en2008.50 Kuga8/2011
205-02- 21
Rear Drive Axle/Differential
205-02- 21
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
7.
E101710
Vehicles with 2.0L diesel engine
8.General Equipment: Cable Ties
30 mm
30 mm
x2
30 mm
30 mm
x2
E101711
All vehicles
9.
x2x2
E101713
Installation
All vehicles
1.
x2x2
E101714
G1061458en2008.50 Kuga8/2011
205-02- 22
Rear Drive Axle/Differential
205-02- 22
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.0L diesel engine
2.
x2x2
E101712
All vehicles
3.Torque: 80Nm
E101710
Vehicles with 2.0L diesel engine
4.Torque: 80Nm
E101709
5. CAUTION: Make sure that the
installation marks are aligned.
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
1
2
2x3
13
x2
1
2
2x3
1
E101688
G1061458en2008.50 Kuga8/2011
205-02- 23
Rear Drive Axle/Differential
205-02- 23
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Active On-Demand Coupling Module
MaterialsSpecification
Name
8U7J-8708687-AA
Transmission Oil AWD
Removal
All vehicles
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
Vehicles with 2.0L diesel engine
3.
x2x2
E102531
4.
1
2x6x3
1
2x6x3
E101687
5.
x4
x2
x4
x2
E102544
G1076971en2008.50 Kuga8/2011
205-02- 25
Rear Drive Axle/Differential
205-02- 25
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
14.
E102545
Installation
All vehicles
1.Material: Transmission Oil AWD
(8U7J-8708687-AA) transmission fluid
E102554
Vehicles with 2.0L diesel engine
2. Torque: 25Nm
x4
x2
x4
x2
E102544
G1076971en2008.50 Kuga8/2011
205-02- 28
Rear Drive Axle/Differential
205-02- 28
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL