2011 FORD KUGA index

Vehicles with 2.5L engine
6.
x2x2
E114255
7.Torque: 80Nm
E114256
8.Refer to: Driveshaft (205-01 Driveshaft,
Removal and Installation).
All vehicles
9. Refer to: Rear Halfshaft (205-05 Rear Drive
Halfshafts, Removal and Installation).
10. Refer to: Differential Fluid Level Check (205-02
Rear Drive Axle/Differential, General
Procedures).
G1061458en2008.50 Kuga8/2011
205-02- 24
Rear Drive Axle/Differential
205-02- 24
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Active On-Demand Coupling Module
MaterialsSpecification
Name
8U7J-8708687-AA
Transmission Oil AWD
Removal
All vehicles
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
Vehicles with 2.0L diesel engine
3.
x2x2
E102531
4.
1
2x6x3
1
2x6x3
E101687
5.
x4
x2
x4
x2
E102544
G1076971en2008.50 Kuga8/2011
205-02- 25
Rear Drive Axle/Differential
205-02- 25
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.5L engine
6.
E98543
x7
7.
E114375
8.
x2
x2
x2
x2
E114188
9.
1
2x6
x3
1
2x6
x3
E101018
G1076971en2008.50 Kuga8/2011
205-02-26
Rear Drive Axle/Differential
205-02- 26
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

10.
20 mm1
2
20 mm1
2
E114376
11 .
E114295
12.
1
2x6
x3
1
2x6
x3
E114196
13.
x4x4
E114254
G1076971en2008.50 Kuga8/2011
205-02-27
Rear Drive Axle/Differential
205-02- 27
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
14.
E102545
Installation
All vehicles
1.Material: Transmission Oil AWD
(8U7J-8708687-AA) transmission fluid
E102554
Vehicles with 2.0L diesel engine
2. Torque: 25Nm
x4
x2
x4
x2
E102544
G1076971en2008.50 Kuga8/2011
205-02- 28
Rear Drive Axle/Differential
205-02- 28
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3. CAUTION: Make sure that theinstallation marks are aligned.
2. Torque: 35
E101688
4.Torque: 25Nm
x2
E102531
Vehicles with 2.5L engine
5.Torque: 25
E114254
6. CAUTION: Make sure that the
installation marks are aligned.
1. Torque: 35
2. Torque: 35
3. Torque: 35
E114296
G1076971en2008.50 Kuga8/2011
205-02- 29
Rear Drive Axle/Differential
205-02- 29
REMOVAL AND INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
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1. Torque: 35Nm
Nm
3. Torque: 35Nm
Nm
Nm
Nm
Nm
3
x2
1
2
2
x3
1
E114197
7.
3
1
2
2x3
1
x4

8.
20 mm1
2
E114377
9. CAUTION: Make sure that theinstallation marks are aligned.
3
x2
2
1
2
1
x3
E101042
10.Torque: 25Nm
G1076971en2008.50 Kuga8/2011
205-02- 30
Rear Drive Axle/Differential
205-02- 30
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
x2
E114188
x2
x2

11 .Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E114375
12.
E98543
x7
All vehicles
13.Refer to: Active On-Demand Coupling Fluid
Level Check (205-02 Rear Drive
Axle/Differential, General Procedures).
Refer to: Differential Fluid Level Check (205-02
Rear Drive Axle/Differential, General
Procedures).
14. Lower the vehicle.
G1076971en2008.50 Kuga8/2011
205-02- 31
Rear Drive Axle/Differential
205-02- 31
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL