2011 FORD KUGA index

Differential Input Shaft Seal
Special Tool(s) / General Equipment204-093
Remover/Installer, Lower Arm
Bushing
14032
205-072
Universal Flange Holding
Wrench
15030A
205-078
Remover, Drive Pinion Seal
15048
Special Tool(s) / General Equipment205-078-01
Adapter for 205-078 (Thrust
Pad)
1504801
303-249
Remover, Crankshaft Timing
Pulley
21132
Puller
Removal
All vehicles
1.Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E98543
x7
4.
E114034
5.
G1076972en2008.50 Kuga8/2011
205-02- 32
Rear Drive Axle/Differential
205-02- 32
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

x2
x2
x2
x2
x2
x2
E114188
6.
1
2x6
x3
1
2x6
x3
E101018
7.
20 mm1
2
20 mm1
2
E114035
G1076972en2008.50 Kuga8/2011
205-02-33
Rear Drive Axle/Differential
205-02- 33
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

8.
E114295
Vehicles with manual transmission
9.
1
2x6x3
1
2x6x3
E101687
10.Special Tool(s): 205-072, 303-249
205-072
303-249
205-072
303-249
E102495
11 .Special Tool(s): 303-249
303-249303-249
E102496
Vehicles with automatic transmission
12.
1
2x6
x3
1
2x6
x3
E114196
13.Special Tool(s): 205-072, 303-249
205-072
303-249
205-072
303-249
E102495
G1076972en2008.50 Kuga8/2011
205-02- 34
Rear Drive Axle/Differential
205-02- 34
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

14.General Equipment: Puller
E114331
All vehicles
15.Special Tool(s): 205-078, 205-078-01
205-078-01
205-078
205-078-01
205-078
E102516
Installation
All vehicles
1.Special Tool(s): 204-093
204-093204-093
E102517
2.Special Tool(s): 205-072, 303-249
Torque: 150
Nm
205-072
303-249
205-072
303-249
E102500
G1076972en2008.50 Kuga8/2011
205-02- 35
Rear Drive Axle/Differential
205-02- 35
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E101688
Vehicles with automatic transmission
4. CAUTION: Make sure that theinstallation marks are aligned.
E114197
All vehicles
5.
20 mm
E114036
6. CAUTION: Make sure that theinstallation marks are aligned.
E101042
Vehicles with manual transmission
3. CAUTION: Make sure that theinstallation marks are aligned.
1. Torque: 35Nm
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
2
1
2
1
x3
G1076972en2008.50 Kuga8/2011
205-02- 36
Rear Drive Axle/Differential
205-02- 36
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
1
2
2
1
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
1
2
2
x3
1
1
2

7.Torque: 25Nm
x2
x2
x2
x2
x2
x2
E114188
8.Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E114034
9.Refer to: Differential Fluid Level Check (205-02
Rear Drive Axle/Differential, General
Procedures).
10.
E98543
x7
11 . Lower the vehicle.
G1076972en2008.50 Kuga8/2011
205-02- 37
Rear Drive Axle/Differential
205-02- 37
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Differential Support Insulator
Special Tool(s)204-598
Hydraulic Cylinder 10t
E75373
204-598-03
Adapter for 204-598
E103784
Special Tool(s)308-762
Remover/Installer, Bush RDU
E102678
Materials
Specification
Name
WSS-M2C200-D2 /
7U7J-M2C200-BA
Transmission Oil 75W
FE
Removal
1.
Refer to: Differential Case (205-02 Rear Drive
Axle/Differential, Removal and Installation).
2. Special Tool(s): 204-598, 204-598-03, 308-762
308-762
204-598
204-598-03
308-762
204-598
204-598-03
E102574
Installation
1.Special Tool(s): 204-598, 204-598-03, 308-762
Material: Transmission Oil 75W FE
(WSS-M2C200-D2 / 7U7J-M2C200-BA)
transmission fluid
308-762
204-598
204-598-03
308-762
204-598
204-598-03
E102575
2. Refer to: Differential Case (205-02 Rear Drive
Axle/Differential, Removal and Installation).
G1076973en2008.50 Kuga8/2011
205-02- 38
Rear Drive Axle/Differential
205-02- 38
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Rear Halfshaft Seal
Special Tool(s) / General Equipment303-395
Installer, Crankshaft Seal
21171
Special Tool(s) / General EquipmentTire Lever
Removal
1. Refer to: Rear Halfshaft (205-05 Rear Drive
Halfshafts, Removal and Installation).
2. General Equipment: Tire Lever
E102535
3.General Equipment: Tire Lever
E102536
Installation
1.Special Tool(s): 303-395
303-395303-395
E102537
G1080736en2008.50 Kuga8/2011
205-02- 39
Rear Drive Axle/Differential
205-02- 39
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL