2011 FORD KUGA index

Action
Possible Sources
Symptom
• CLEAN mounting surfaces.
• Foreign material between
wheel mounting face and hub
mounting surface.
• CHECK or INSTALL new wheelbearings as necessary.
REFER to: Front Wheel
Bearing (204-01 Front
Suspension, Removal and
Installation).
• Front wheel bearing.
• CAUTION: Do not permitlubricant to get on cone sets of
stud holes or on cone angle of
wheel nuts. If corrosion is
slight, wire brush away. If
corrosion is excessive,
INSTALL new wheel studs and
nuts.
REFER to: Wheel and Tire
(204-04 Wheels and Tires,
Removal and Installation).
If the condition persists,
LUBRICATE the first three
threads of each wheel stud with
a graphite-based lubricant.
• Corrosion.
• Seized wheel nuts
• CORRECT as necessary.
• Vehicle overloaded
G1061329en2008.50 Kuga8/2011
204-04- 10
Wheels and Tires
204-04- 10
DIAGNOSIS AND TESTING
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Wheel and Tire
Removal
CAUTION: Do not use heat to loosen a
seized wheel nut.
1. Loosen: 360°
E74933
x5
2.Refer to: Jacking(100-02 Jacking and Lifting,
Description and Operation).
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E74934
x5
Installation
1. WARNING: Make sure that the mating faces are clean and free of corrosion
and foreign material
NOTE: Only tighten the nuts finger tight at this
stage.
E74934
x5
2. Lower the vehicle.
3. Tighten the wheel nuts in the sequence shown.
Torque: 130
Nm
E74931
1
43
25
G1000251en2008.50 Kuga8/2011
204-04- 11
Wheels and Tires
204-04- 11
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

SECTION 205-01 Driveshaft
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
REMOVAL AND INSTALLATION
205-01-2
(15 514 0)
Driveshaft ........................................................................\
...............................
205-01-1
Driveshaft
205-01- 1
.
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Driveshaft(15 514 0)
Removal
All vehicles
1.Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E98543
x7
Vehicles with 2.0L diesel engine
4.
E114034
Vehicles with 2.5L engine
5.
E114375
All vehicles
6.
x2
x2
x2
x2
x2
x2
E114188
G1070580en2008.50 Kuga8/2011
205-01- 2
Driveshaft
205-01- 2
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

7.
1
2x6
x3
1
2x6
x3
E101018
Vehicles with 2.0L diesel engine
8.
1
2x6x3
1
2x6x3
E101687
9.
20 mm1
2
20 mm1
2
E114035
Vehicles with 2.5L engine
10.
1
2x6
x3
1
2x6
x3
E114196
G1070580en2008.50 Kuga8/2011
205-01-3
Driveshaft
205-01- 3
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

11 .
20 mm1
2
20 mm1
2
E114376
All vehicles
12.
E114295
13.
x2x2
E102254
Installation
All vehicles
1.
x2x2
E102243
2.
E114296
G1070580en2008.50 Kuga8/2011
205-01-4
Driveshaft
205-01- 4
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.0L diesel engine
3. CAUTION: Make sure that theinstallation marks are aligned.
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
1
2
2x3
13
1
2
2x3
1
E101688
4.
20 mm1
2
20 mm1
2
E114036
Vehicles with 2.5L engine
5. CAUTION: Make sure that theinstallation marks are aligned.
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
1
2
2
13
1
2
2
1
E114197
6.
20 mm1
2
20 mm1
2
E114377
G1070580en2008.50 Kuga8/2011
205-01- 5
Driveshaft
205-01- 5
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
7. CAUTION: Make sure that theinstallation marks are aligned.
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
2
1
2
1
x3
3
x2
2
1
2
1
x3
E101042
8.Torque: 25Nm
x2
x2
x2
x2
x2
x2
E114188
G1070580en2008.50 Kuga8/2011
205-01- 6
Driveshaft
205-01- 6
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL