2011 FORD KUGA general procedures

E139456
12.
E139455
13.Repeat the procedure for the remaining brake
lines. 14.
E86914
G1057428en2008.50 Kuga8/2011
206-00-
31
Brake System - General Information
206-00- 31
GENERAL PROCEDURES
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Brake System Draining and Filling(12 154 0; 12 154 4)
General EquipmentFluid Container
Draining
15. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
16.
E86914
17. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
18. On both sides.
E139455
19.On both sides.
General Equipment: Fluid Container
E139454
20.On both sides.
Loosen: 180°
G1420093en2008.50 Kuga8/2011
206-00- 32
Brake System - General Information
206-00- 32
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E139456
21.
E137083
1
2
x20
22.On both sides.
Torque: 9
Nm
G1420093en2008.50 Kuga8/2011
206-00- 33
Brake System - General Information
206-00- 33
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E139456
Filling
23.Refer to: Brake System Bleeding (206-00 Brake
System - General Information, General
Procedures).
Refer to: Brake System Pressure Bleeding
(206-00 Brake System - General Information,
General Procedures).
Refer to: Component Bleeding (206-00 Brake
System - General Information, General
Procedures).
G1420093en2008.50 Kuga8/2011
206-00- 34
Brake System - General Information
206-00- 34
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Brake System Pressure Bleeding
General EquipmentBrake/Clutch System Pressure Bleeder/Filler
NOTE: Make sure that the vehicle is standing on
a level surface.
1. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
Vehicles with stability assist
2. Bleed the brake system using the
BleedMASTER function in the diagnostic tool.
Vehicles without stability assist
3.
E86914
4.Refer to: Specifications (206-00 Brake System
- General Information, Specifications).
E139915
5. CAUTION: Make sure that the pressure within the brake system does not
exceed 1 bar.Using the brake/clutch system pressure
bleeder/filler, pressure bleed the system in
accordance with the manufacturer's instructions.
General Equipment: Brake/Clutch SystemPressure Bleeder/Filler
G1057429en2008.50 Kuga8/2011
206-00- 35
Brake System - General Information
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6.
E139916
x4
7.Refer to: Specifications (206-00 Brake System
- General Information, Specifications).
E139915
8.
E86914
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206-00- 36
Brake System - General Information
206-00- 36
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Brake Caliper(12 243 0)
General EquipmentHose Clamp(s)
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3. General Equipment: Hose Clamp(s)
Loosen: 90°
E94932
4.Refer to: Brake Pads (206-03 Front Disc Brake,
Removal and Installation).
5. Torque: 22,5
Nm
E95017
6. WARNING: Make sure that the brake
hose is not twisted and is correctly
located.
NOTE: This step is only necessary when
installing a new component.
Refer to: Front Brake Flexible Hose (206-03
Front Disc Brake, Removal and Installation).
Installation
1. To install, reverse the removal procedure.
2. Refer to: Brake System Bleeding (206-00 Brake
System - General Information, General
Procedures).
Refer to: Brake System Pressure Bleeding
(206-00 Brake System - General Information,
General Procedures).
G1001204en2008.50 Kuga8/2011
206-03- 4
Front Disc Brake
206-03- 4
REMOVAL AND INSTALLATION
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Front Brake Flexible Hose
Removal
CAUTION:
Refer to:Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
NOTE: Removal steps in this procedure may
contain installation details. 1.
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2. WARNINGS:
Make sure that no load is placed on the
brake hose.
Be prepared to collect escaping fluid.
CAUTION: Make sure that all openings
are sealed.
1. Torque: 15
Nm
4. Torque: 23Nm
E99419
1
2
3
4
Installation
1. To install, reverse the removal procedure.
2. Refer to: Component Bleeding (206-00 Brake
System - General Information, General
Procedures).
G1001206en2008.50 Kuga8/2011
206-03- 5
Front Disc Brake
206-03- 5
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