2011 FORD KUGA general procedures

Vacuum Leak Detection
1.Carry out the air conditioning (A/C) system
recovery procedure.
Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
G1065495en2008.50 Kuga8/2011
412-00- 16
Climate Control System - General Information
412-00- 16
GENERAL PROCEDURES
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Air Conditioning (A/C) Compressor — 2.5L Duratec(147kW/200PS) - VI5(34 626 4)
Materials
Specification
Name
WSH-M1C231-B /
6U7J-M1C231-AA
Compressor Oil - Air
Conditioning
Removal
NOTE:
Removal steps in this procedure may
contain installation details. 1.
Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
2. Refer to: Air Conditioning (A/C) Compressor
Belt (303-05 Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
3. CAUTION: Make sure that all openings are sealed.
2. Torque: 20Nm
3. Torque: 25Nm
E112667
1
2
3
2
33
Installation
1.To install, reverse the removal procedure.
2. Coat the O-ring seals on the refrigerant lines.
Material: Compressor Oil - Air Conditioning
(WSH-M1C231-B / 6U7J-M1C231-AA)
refrigerant oil
G1158270en2008.50 Kuga8/2011
412-01- 28
Climate Control
412-01- 28
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Air Conditioning (A/C) Compressor to Condenser Discharge Line
MaterialsSpecification
Name
WSH-M1C231-B /
6U7J-M1C231-AA
Compressor Oil - Air
Conditioning
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
2. CAUTION: Make sure that all openings are sealed. Use new blanking caps.
Torque: 8Nm
E101235
3.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
E98183
5. CAUTION: Make sure that all openings are sealed. Use new blanking caps.
Torque: 20Nm
E101236
Installation
1.To install, reverse the removal procedure.
2. Coat the O-ring seals on the refrigerant lines.
Material: Compressor Oil - Air Conditioning
(WSH-M1C231-B / 6U7J-M1C231-AA)
refrigerant oil
G1068631en2008.50 Kuga8/2011
412-01- 29
Climate Control
412-01- 29
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Air Conditioning (A/C) Compressor to Condenser Discharge Line— 2.5L Duratec (147kW/200PS) - VI5
Materials
Specification
Name
WSH-M1C231-B /
6U7J-M1C231-AA
Compressor Oil - Air
Conditioning
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
2. CAUTION: Make sure that all openings are sealed.
Torque: 8Nm
E112729
3.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
E98183
5. CAUTION: Make sure that all openings are sealed.
Torque: 20Nm
E112730
Installation
1.To install, reverse the removal procedure.
2. Coat the O-ring seals on the refrigerant lines.
Material: Compressor Oil - Air Conditioning
(WSH-M1C231-B / 6U7J-M1C231-AA)
refrigerant oil
G1158276en2008.50 Kuga8/2011
412-01- 30
Climate Control
412-01- 30
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL