2011 FORD KUGA general procedures

Power Steering System Vacuum Bleeding
Special Tool(s)211-189
Adapter, Power Steering
Bleeding
13016
416-D001
Hand Vacuum
Pump/Pressure Pump
23036A
Materials
Specification
Name
WSA-M2C195-A / 9U7J-
M2C195-AA
Power Steering Fluid IW
Bleeding
9.
Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
10.
E141054
11 . Material: Power Steering Fluid IW
(WSA-M2C195-A / 9U7J-M2C195-AA)
hydraulic fluid
G1467657en2008.50 Kuga8/2011
211-00- 10
Steering System - General Information
211-00- 10
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E141053
12. N O T E :Make sure the fluid in the reservoir does
not fall below the MIN mark, as air could enter
the system.
E131522
123
13. Material: Power Steering Fluid IW
(WSA-M2C195-A / 9U7J-M2C195-AA)
hydraulic fluid
G1467657en2008.50 Kuga8/2011
211-00- 11
Steering System - General Information
211-00- 11
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E140870
1
2
14.When bleeding the power steering system the
vacuum will decrease. Using the special tools,
maintain a sufficient vacuum of 38cm-Hg. If the vacuum decreases by more than 5cm-Hg in 5
minutes, the system should be checked for
leaks.
Install the Special Tool(s): 416-D001, 211-189
211-189
416-D001
211-189
416-D001
E140871
416-D001
211-189
15.
Remove the Special Tool(s): 211-189, 416-D001
G1467657en2008.50 Kuga8/2011
211-00- 12
Steering System - General Information
211-00- 12
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

211-189
416-D001
211-189
416-D001
E140871
416-D001
211-189
16. N O T E :Make sure the fluid in the reservoir does
not fall below the MIN mark, as air could enter
the system.
E131522
123
17. Material: Power Steering Fluid IW
(WSA-M2C195-A / 9U7J-M2C195-AA)
hydraulic fluid
G1467657en2008.50 Kuga8/2011
211-00- 13
Steering System - General Information
211-00- 13
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E140870
1
2
18.Using the special tools, create a vacuum of
38cm-Hg. Maintain the vacuum until the air
1.
is evacuated from the system (minimum of
five minutes).
2. Release the vacuum.
211-189
416-D001
211-189
416-D001
E140871
416-D001
211-189
19. Remove the Special Tool(s): 211-189, 416-D001
G1467657en2008.50 Kuga8/2011
211-00- 14
Steering System - General Information
211-00- 14
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

211-189
416-D001
211-189
416-D001
E140871
416-D001
211-189
20. N O T E :Make sure the fluid in the reservoir does
not fall below the MIN mark, as air could enter
the system.
E131522
123
21. Material: Power Steering Fluid IW
(WSA-M2C195-A / 9U7J-M2C195-AA)
hydraulic fluid
G1467657en2008.50 Kuga8/2011
211-00- 15
Steering System - General Information
211-00- 15
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E140870
1
2
22.
E141054
G1467657en2008.50 Kuga8/2011
211-00-16
Steering System - General Information
211-00- 16
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

• Rubber bushes, electro-hydraulic power steeringpump
• Bracket #1
• Bracket #2
During removal and installation or renewal of
components of the electro-hydraulic power steering
pump, pay attention to the following:
• Before starting work to renew the electro-hydraulic power steering pump, the
program code of the electro-hydraulic power steering must be read out using the diagnostic
unit and noted.
• After the work to renew the electro-hydraulic power steering pump is completed, the
electro-hydraulic power steering must be
reconfigured using the diagnostic unit. For
further information, see: Module Configuration
(418-01 Module Configuration, General
Procedures).
• The electro-hydraulic power steering pump must be filled and vented as specified.
Pressure and return lines
E96417
1
2
3
4
Description
Item
power steering return hose
1
Power steering fluid pressure line
2Description
Item
Bracket #1
3
Bracket #2
4
G1001269en2008.50 Kuga8/2011
211-02- 6
Power Steering
211-02- 6
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL