PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-89
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-89V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF154
CONTINUED
2.DEF
NOTESNone.
Check that the engine speed sensor is correctly fitted and positioned (see MR 364 or 370 Mechanics, 17B,
Petrol injection, engine speed and position sensor).
Check the cleanliness and condition of the engine speed sensor.
Repair if necessary.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Computer, connector B, track E4 track 2 or B of the engine speed sensor
Computer, connector B, track F3 track 1 or A of the engine speed sensor
Repair if necessary.
Check the resistance of the engine speed sensor between tracks 1 and 2:
Replace the engine speed sensor if the resistance is not between 235 ± 60Ω at 20°C.
If the engine speed sensor has been replaced, the flywheel target has to be reinitialised, then reprogrammed.
Programming reinitialisation:
Use command RZ005: Programming.
Carrying out the flywheel target programming:
– Decelerate a first time with injection cut-off (i.e. feet off the brake, accelerator pedal and clutch pedals) between
3500 and 3000 rpm, in 3rd gear for a manual gearbox and 2nd for automatic gearbox, for at least 5 seconds.
– Decelerate a second time with injection cut-off (i.e. brake, accelerator and clutch pedals released) between
2400and 2000 rpm for K4 engines and between 1800 and
1400 rpm for F4R engines, in 3rd gear for a manual gearbox and 2nd for an automatic gearbox, for at least
5 seconds.
After the operation, check that status ET089 Flywheel target programming is COMPLETED.
(*This is the moment when, during deceleration with no load, the engine drops to idle speed and recovers torque).
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-90
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-90V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF196
PRESENT
OR
STOREDPEDAL SENSOR CIRCUIT GANG 1
CO.0: Open circuit or short circuit to earth
1.DEF: Inconsistency
2.DEF: Component in bad condition
NOTESPriority when dealing with a number of faults:
Deal with fault DF012 Sensor feed no. 2 voltage first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the accelerator pedal changes from no load to full
load.
Special note:
–severity 1 fault warning light illuminated.
CO/CO.0/CC.1: defect mode type 4: speed limiter at 54 mph (90 km/h) and loss of
power during acceleration (pedal feels soft).
1.DEF: defect modes type 3 and 4: regulation of pedal's engine or vehicle speed
setpoint, speed limiter at 54mph (90 km/h) and loss of power during acceleration
(pedal feels soft).
Check that the pedal mechanism has not seized.
Check the cleanliness and condition of the pedal potentiometer connections.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Injection computer, connectorA, track H3 track 5 of the pedal potentiometer gang 1
Injection computer, connectorA, track G2 track 3 of the pedal potentiometer gang 1
Injection computer, connectorA, track H2 track 4 of the pedal potentiometer gang 1
Repair if necessary.
Measure the resistance of the pedal sensor gang 1 between tracks 4 and 2.
Replace the accelerator potentiometer if the resistance is not 1.7 kΩ ± 0.9 kΩ.
If necessary replace the sensor.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF196/S3000_V54_DF196
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-91
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-91V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF198
PRESENT
OR
STOREDPEDAL SENSOR CIRCUIT GANG 2
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
NOTESPriority when dealing with a number of faults:
Deal with fault DF011 Sensor supply voltage no. 1 first if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the accelerator pedal changes from no load to full
load.
Special note:
–level 1 or 2 fault warning light lit,
– defect mode types 3 and 4: regulation of pedal's engine or vehicle speed setpoint,
speed limiter at 54mph (90 km/h) and loss of power during acceleration (pedal feels
soft).
Check that the pedal mechanism has not seized.
Check the cleanliness and condition of the pedal potentiometer connections.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Injection computer, connectorA, track F4 track 6 of the pedal potentiometer gang 2
Injection computer, connectorA, track F2 track 2 of the pedal potentiometer gang 2
Injection computer, connectorA, track F3 track 1 of the pedal potentiometer gang 2
Repair if necessary.
Measure the pedal sensor resistance gang 2 between tracks 6 and 1.
Replace the accelerator potentiometer if the resistance is not 2.8 kΩ±2.05kΩ.
If necessary replace the sensor.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF198/S3000_V54_DF198
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-93
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-93V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF232
PRESENT
OR
STOREDREFRIGERANT PRESSURE SENSOR CIRCUIT
1.DEF: Voltage outside tolerances
NOTESPriority when dealing with a number of faults:
Deal with DF012 Sensor feed voltage No. 2 as a priority if it is present or stored.
Check cleanliness and condition of the refrigerant pressure sensor and its connections.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Using the universal bornier, check the insulation and continuity on the following connections:
Injection computer, connectorB, track J2 track B of the refrigerant pressure sensor
Injection computer, connectorB, track J3 track C of the refrigerant pressure sensor
Injection computer, connectorB, track K2 track A of the Refrigerant pressure sensor
Repair if necessary.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF232/S3000_V54_DF232
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-103
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-103V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF436
PRESENT
OR
STOREDDETECTION OF ENGINE MISFIRING
1.DEF: Destructive misfiring
2.DEF: Pollutant misfiring
3.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– ignition:
DF361 Ignition coil circuit cylinders 1-4,
DF362 Ignition coil circuit cylinders 2-3.
– fuel supply circuit:
DF026 Cylinder 1 injector control circuit,
DF027 Cylinder 2 injector control circuit,
DF028 Cylinder 3 injector control circuit,
DF029 Cylinder 4 injector control circuit,
DF085 Fuel pump relay control circuit.
– flywheel signal:
DF154 Flywheel signal sensor circuit,
DF457 Engine flywheel target.
– cylinder combustion misfires:
DF059 Combustion misfire in cylinder 1,
DF060 Combustion misfire in cylinder 2,
DF061 Combustion misfire in cylinder 3,
DF062 Combustion misfire in cylinder 4.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present under the following conditions:
– there must be no further electrical faults,
– programming must be carried out.
– engine warm (min 75°C),
– engine running at idling speed with all electrical consumers on for approximately
15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then
is continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
– engine unstable, loss of power and vibrations.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF436/S3000_V54_DF436
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-104
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-104V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF436
CONTINUED
Check the injectors.
Check the condition and conformity of the spark plugs.
Check the ignition pencil coils.
Check that the correct fuel is being used.
If the fault is still present, carry out the following checks:
– check the flywheel sensor,
– check the condition and cleanliness of the flywheel,
– check the flywheel sensor mounting,
– check the sensor/flywheel air gap,
– check the cylinder compressions,
– check the complete fuel supply system (see Workshop Repair Manual 364 or 370 Mechanics, 13A, Fuel
supply),
– check the complete ignition system (see MR 364 or 370 Mechanics, 17A, Ignition),
– check the hydraulic tappets if there is camshaft noise (see MR 364 or 370 Mechanics, 11A, Top and front of
engine).
If the fault is still present, deal with the other faults then proceed with the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-108
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-108V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF601
PRESENT
OR
STOREDUPSTREAM O2 SENSOR HEATING POWER CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
1.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Apply the procedure for dealing with faults DF046 Battery voltage or DF084
Actuators relay control circuit first if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a delay of 10 seconds with the engine running or
when command AC018 Upstream O2 sensor heating is activated.
Special note:
–OBD warning light illuminated.
CO/CC.1: Upstream O
2 sensor heating no longer working.
CO.1: Upstream O
2 sensor heating on permanently as soon as the ignition is switched
on: risk of irreparable damage to the sensor.
Check the cleanliness and condition of the upstream oxygen sensor connections.
Repair if necessary.
With the ignition on, check for + 12 V on track A of the upstream oxygen sensor connector.
Use the "Universal bornier" to check the insulation and continuity on the following connection:
Computer, connectorB, track M2 track A of the upstream oxygen sensor
Repair if necessary.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Use the "Universal bornier" to check the insulation and continuity on the following connection:
Computer, connectorC, track L2 track B of the upstream oxygen sensor
Repair if necessary.
Measure the heating resistance between tracks A and B of the upstream oxygen sensor.
Replace the upstream oxygen sensor if the resistance is not 9Ω ± 0.5Ω at 20°C.
If the fault is still present, deal with the other faults then proceed with the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF601/S3000_V54_DF601
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-109
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-109V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF602
PRESENT
OR
STOREDDOWNSTREAM O2 SENSOR HEATING POWER CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
1.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Apply the procedure for dealing with faults DF046 Battery voltage or DF084
Actuators relay control circuit first if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a delay of 10 seconds with the engine running or
when command AC019 Downstream O2 sensor heating is activated.
Special note:
–OBD warning light illuminated.
CO/CC.1: Downstream O
2 sensor heating no longer working.
CO.1: Downstream O
2 sensor heating on permanently as soon as the ignition is
switched on: risk of irreparable damage to the sensor.
Check the cleanliness and condition of the downstream oxygen sensor connections.
Repair if necessary.
Check for + 12 V on track A of the downstream oxygen sensor connector with the ignition on.
Use the "Universal bornier" to check the insulation and continuity on the following connection:
Computer, connectorB, track M2 track A of the downstream oxygen sensor
Repair if necessary.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Use the "Universal bornier" to check the insulation and continuity on the following connection:
Computer, connector C, track L3 track Bof the downstream oxygen sensor.
Repair if necessary.
Measure the heating resistance between tracks A and B of the downstream oxygen sensor.
Replace the downstream oxygen sensor if the resistance is not 9Ω ± 0.5Ω at 20°C.
If the fault is still present, deal with the other faults then proceed with the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF602/S3000_V54_DF602