PETROL INJECTION
Fault finding - System operation
17B
17B - 7
PETROL INJECTION
Fault finding - System operation
17B
17B - 7V9 MR-372-J84-17B050$094.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54PETROL INJECTION
Fault finding - System operation
1. SYSTEM OPERATION
Composition
The injection system consists of the:
– accelerator potentiometer,
– clutch pedal switch,
– TDC sensor,
– atmospheric pressure sensor,
– air temperature sensor,
– coolant temperature sensor,
– upstream oxygen sensor,
– downstream oxygen sensor,
– cruise control switch,
– steering column switch,
– cruise control on/off switch,
– fuel vapour absorber,
– injection computer,
– motorised throttle valve,
– 4 injectors,
– 4 pencil coils,
– pinking sensor,
– camshaft dephaser solenoid valve (non-LPG K4M only),
– camshaft position sensor (non-LPG K4M only),
– turbocharging pressure sensor (F4R turbo only)
– electric coolant pump (F4R turbo only),
– wastegate solenoid valve (only on F4R Turbo),
– turbocharging solenoid valve (only on F4R-Turbo)
Computer
128 track SAGEM type S3000 FLASH EEPROM computer controlling injection and ignition.
Multipoint injection in sequential mode.
Connections to the other computers:
– air conditioning,
– UCH,
– protection and switching unit (UPC)
– Automatic Gearbox Electronic Control Unit (AUTO).
– airbag,
– ABS/ESP,
– instrument panel.
MR-372-J84-17B050$094.mif
PETROL INJECTION
Fault finding - Status summary table
17B
17B - 169
PETROL INJECTION
Fault finding - Status summary table
17B
17B - 169V9 MR-372-J84-17B050$564.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
Tool status Diagnostic tool title
ET076Starting
ET077Impact detected
ET079Air conditioning present
ET081Accelerator pedal position
ET082Motorised throttle position
ET083Camshaft dephaser in defect mode
ET086Camshaft dephaser control
ET088Compressor actuation request
ET089Flywheel target programming
ET111RCH number set
ET112RCH cut-off
ET300Richness regulation
ET340Request by automatic transmission to light up the OBD warning light
ET405Clutch pedal switch
ET415Deactivation of cruise control/speed limiter
ET561Operating mode
ET564Type 1 defect mode
ET565Type 2 defect mode
ET566Type 3 defect mode
ET567Type 4 defect mode
ET568Type 5 defect mode
ET569Type 6 defect mode
ET581Petrol combustion misfiring fault finding
ET582LPG combustion misfire fault finding
ET583LPG cylinder 1 combustion misfire
ET584LPG cylinder 2 combustion misfire
ET585LPG cylinder 3 combustion misfire
ET586LPG cylinder 4 combustion misfire
ET617Upstream oxygen sensor OBD fault finding
ET619Fuel circuit OBD fault finding
ET674Refrigerant pressure
ET703Cruise control/speed limiter buttons
ET704Brake switch no. 1
ET705Brake switch no. 2
PETROL INJECTION
Fault finding - Interpretation of parameters
17B
17B - 211
PETROL INJECTION
Fault finding - Interpretation of parameters
17B
17B - 211V9 MR-372-J84-17B050$705.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
PR099
CONTINUED
Replace the downstream oxygen sensor.
If the fault is still present, the catalytic converter is certainly damaged.
If the catalytic converter is defective, determine the cause of the destruction, otherwise the new catalytic
converter may be damaged in turn.
Remove the catalytic converter.
Various things may destroy a catalytic converter:
–deformation (impact),
–thermal shock (cold water splashed onto a hot catalytic converter can damage it),
–defective injector or ignition: the catalytic converter is damaged by contact with fuel (coil fault, coil control fault,
injector jammed open),
–injector leak,
–abnormal oil or coolant consumption (defective cylinder head gasket),
–use of a fuel additive or other equivalent product (obtain information from the customer because this type of
product can contaminate the catalytic converter and render it useless sooner or later).
Look up the service history of the vehicle or, if this is not possible, ask the customer if the vehicle has had injection
or ignition faults.
If the cause of the catalytic converter damage has been found and the fault has disappeared, replace the
catalytic converter.
AFTER REPAIRRepeat the conformity check from the start.
PETROL INJECTION
Fault finding - Fault Finding Chart
17B
17B-228
PETROL INJECTION
Fault finding - Fault Finding Chart
17B
17B-228V9 MR-372-J84-17B050$940.mif
S3000 Injection
Program No.: AD
Vdiag No.:4C / 54
ALP 2 The engine will not start
NOTESFollow ALP 2 after a complete check with the diagnostic tool.
WARNING
Never drive the vehicle without checking first that there are no throttle valve
faults.
If the starter motor does not engage, there may be an engine immobiliser fault.
Carry out fault finding on the UCH (see87B, Passenger Compartment Connection Unit).
Check the condition of the battery.
Check the cleanliness, condition and tightness of the battery terminals.
Check that the battery is correctly earthed to the vehicle bodywork.
Check that the + battery leads are correctly connected.
Check that the starter motor is properly connected.
Check the starter is working properly (see Technical Note 6014A Checking the charging circuit).
Check the condition and conformity of the spark plugs.
Check the mounting, cleanliness and condition of the flywheel signal sensor.
Check the flywheel signal sensor air gap.
Check the condition of the flywheel.
Check that the air filter is not clogged.
Check that the air inlet circuit is not blocked.
Check that there is fuel in the tank (fuel sender fault).
Check that the tank vent is not blocked.
Check that the fuel is of the correct type.
Check that there are no leaks in the fuel system, from the tank to the injectors.
Check that there are no kinked hoses (especially after a removal operation).
Check the fuel flow rate and pressure.
Check the sealing of the injectors, and that they are working properly.
Check that the exhaust system is not blocked and the catalytic converter not clogged.
Check the timing setting.
Check the cylinder compressions.
Check the hydraulic tappets if there is camshaft noise.
AFTER REPAIRRepeat the conformity check from the start.
S3000_V4C_ALP2/S3000_V54_ALP2
PETROL INJECTION
Fault finding - Fault Finding Chart
17B
17B-229
PETROL INJECTION
Fault finding - Fault Finding Chart
17B
17B-229V9 MR-372-J84-17B050$940.mif
S3000 Injection
Program No.: AD
Vdiag No.:4C / 54
ALP 3 Idle speed faults
NOTESFollow ALP 3 after a complete check with the diagnostic tool.
WARNING
Never drive the vehicle without checking first that there are no throttle valve
faults.
Check that the oil level is not too high.
Check the inlet system sealing, from the throttle to the cylinder head.
Check that the fuel vapour absorber bleed is not disconnected or jammed open.
Check that there are no leaks in the fuel vapour absorber bleed system.
Check that there are no leaks in the braking assistance system.
Check that there are no leaks in the oil vapour recovery system (manifold/cylinder head).
Check that there are no leaks around the manifold pressure sensor.
Check that there are no leaks around the air temperature sensor.
Check that the air filter is not clogged.
Check that the air inlet circuit is not blocked.
Check that throttle valve is not clogged.
Check the condition of the pencil coils and the cleanliness of their connections.
Check the electrical resistance of the pencil coil secondary circuits.
Check the condition and conformity of the spark plugs.
Check the mounting, cleanliness and condition of the flywheel signal sensor.
Check the flywheel signal sensor air gap.
Check the condition and cleanliness of the flywheel.
Check that the tank vent is not blocked.
Check that the fuel is of the correct type.
Check that there are no leaks in the fuel system, from the tank to the injectors.
Check that there are no kinked hoses (especially after a removal operation).
Check the fuel flow rate and pressure.
Check that the injectors are working properly.
Check that the exhaust system is not blocked and the catalytic converter not clogged.
Check the timing setting.
Check the cylinder compressions.
Check the hydraulic tappets if there is camshaft noise.
AFTER REPAIRRepeat the conformity check from the start.
S3000_V4C_ALP3/S3000_V54_ALP3
PETROL INJECTION
Fault finding - Fault Finding Chart
17B
17B-230
PETROL INJECTION
Fault finding - Fault Finding Chart
17B
17B-230V9 MR-372-J84-17B050$940.mif
S3000 Injection
Program No.: AD
Vdiag No.:4C / 54
ALP 4 Faults occurring while driving
NOTESFollow ALP4 after a complete check using the diagnostic tool.
(Use the relevant section in the Workshop Repair Manual to carry out certain
operations).
WARNING
Never drive the vehicle without checking first that there are no throttle valve
faults.
Check that the oil level is not too high.
Check the condition of the pencil coils and the cleanliness of their connections.
Check the electrical resistance of the pencil coil secondary circuits.
Check the condition and conformity of the spark plugs.
Check the mounting, cleanliness and condition of the flywheel signal sensor.
Check the flywheel signal sensor air gap.
Check the condition and cleanliness of the flywheel.
Check that the air filter is not clogged.
Check that the air inlet circuit is not blocked.
Check that throttle valve is not clogged.
Check the inlet system sealing, from the throttle to the cylinder head.
Check that the fuel vapour absorber bleed is not disconnected or jammed open.
Check that there are no leaks in the fuel vapour absorber bleed system.
Check that there are no leaks in the braking assistance system.
Check that there are no leaks in the oil vapour recovery system (manifold/cylinder head).
Check that there are no leaks around the manifold pressure sensor.
Check that there are no leaks around the air temperature sensor.
Check that the tank vent is not blocked.
Check that the fuel is of the correct type.
Check that there are no leaks in the fuel system, from the tank to the injectors.
Check that there are no kinked hoses (especially after a removal operation).
Check the fuel flow rate and pressure.
Check that the injectors are working properly.
Check that the exhaust system is not blocked and the catalytic converter not clogged.
Check the timing setting.
Check the cylinder compressions.
Check the hydraulic tappets if there is camshaft noise.
AFTER REPAIRRepeat the conformity check from the start.
S3000_V4C_ALP4/S3000_V54_ALP4