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CYLINDER HEAD
c. Using suitable tool, press valve guide (1) from camshaft side to
the dimensions as shown.
WARNING:
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< ON-VEHICLE REPAIR >[HR16DE]
CYLINDER HEAD
c. Using suitable tool, press valve guide (1) from camshaft side to
the dimensions as shown.
WARNING:
Cylinder head (2) contains h eat. Wear protectiv](/manual-img/5/57397/w960_57397-2438.png)
EM-80
< ON-VEHICLE REPAIR >[HR16DE]
CYLINDER HEAD
c. Using suitable tool, press valve guide (1) from camshaft side to
the dimensions as shown.
WARNING:
Cylinder head (2) contains h eat. Wear protective equipment
to avoid getting burned.
d. Using suitable tool (A), apply reamer finish to valve guide.
2. Install the valve seat, if necessary. CAUTION:
Replace with oversize [0.5 mm (0.020 in)] valve seat.
a. Ream cylinder head recess diameter (a) for service valve seat.
• Be sure to ream in circles concentric to valve guide center.This will enable valve to fit correctly.
b. Heat cylinder head to 110 to 130° C (230 to 266°F) by soaking in
heated oil (A).
c. Use dry ice to thoroughly cool valve seats. Force fit valve seat into cylinder head. WARNING:
• Cylinder head contains heat. Wear prot ective equipment to avoid getting burned.
• Avoid directly touching cold valve seats. Projection “H”: Refer to
EM-114, "
Cylinder Head".
PBIC3217J
Standard: Refer to EM-114, "Cylinder Head".
PBIC3215J
For service parts: Oversize [0.5 mm (0.020 in)]
Refer to EM-114, "
Cylinder Head".
JPBIA0188ZZ
PBIC3214J
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d. Using suitable tool or valve seat grinder, finish seat to the speci-
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Cylinder NISSAN TIIDA 2010 Service Repair Manual CYLINDER HEADEM-81
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d. Using suitable tool or valve seat grinder, finish seat to the speci-
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Cylinder](/manual-img/5/57397/w960_57397-2439.png)
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d. Using suitable tool or valve seat grinder, finish seat to the speci-
fied dimensions. Refer to EM-114, "
Cylinder Head".
CAUTION:
When using the valve seat cutter, firmly grip cutter handle
with both hands. Then, press on the contacting surface all
around the circumference to cu t in a single drive. Improper
pressure on with cutter or cu tting many different times may
result in stage valve seat.
e. Using compound, grind to adjust valve fitting.
f. Check again for normal contact. Refer to EM-76, "
Disassembly and Assembly".
3. Install valve oil seal. • Install with Tool (A) to match dimension as shown.
4. Install valve spring seat.
5. Install valve. • Install larger diameter to intake side.
6. Install valve spring. NOTE:
It can be installed in either direction.
7. Install valve spring retainer.
8. Install valve collet. • Compress valve spring with Tool (A). Install valve collet with amagnet hand (B).
CAUTION:
Be careful not to damage valve lifter holes.
• Tap valve stem edge lightly with a plastic hammer after instal-
lation to check its installed condition.
9. Install valve lifter.
10. Install spark plug with a suitable tool.
SEM934C
Height “H” : 13.2 - 13.8 mm (0.520 - 0.543 in)
Tool number : KV10115600 (J-38958)
PBIC3211J
Tool number : KV10116200 (J-26336-B) : KV10115900 (J-26336-20)
: KV10109220 ( — )
PBIC3727E
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SERVICE DATA AND SPECIFICATIONS (SDS](/manual-img/5/57397/w960_57397-2469.png)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005398087
GENERAL SPECIFICATIONS
Drive BeltsINFOID:0000000005398088
BELT DEFLECTION:
*: When engine is cold.
BELT TENSION AND FREQUENCY:
Engine type
HR16DE
Cylinder arrangement In-line 4
Displacement cm
3 (cu in) 1,598 (97.51)
Bore and stroke mm (in) 78.0 x 83.6 (3.071 x 3.291)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings Compression 2
Oil 1
Number of main bearings 5
Compression ratio 10.7
Compression pressure
kPa (bar, kg/cm
2, psi)/200 rpm Standard 1,510 (15.1, 15.4, 219)
Minimum
1,265 (12.65, 12.9, 183)
Differential limit between cylinders 6.2 (0.06, 0.06, 0.9)
Valve timing
(Intake valve timing control - “ON”) Unit: degree
abcde f
208 228-11 (24) 59 (24) 424
JPBIA0552ZZ
Location Deflection adjustment *
Unit: mm (in)
Used belt New belt
Limit After adjusted
Drive belt With A/C models 8.2 (0.323) 4.8 - 5.3 (0.19 - 0.21) 4.1 - 4.4 (0.161 - 0.173)
Without A/C models 7.4 (0.291) 4.3 - 4.7 (0.17 - 0.19) 3.7 - 3.9 (0.146 - 0.154)
Applied pushing force 98 N (10 kg, 22 lb)
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*: Total indicator reading
VA LV E L I F T E R
Unit: mm (in)
VALVE CLEARA NISSAN TIIDA 2010 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)EM-113
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*: Total indicator reading
VA LV E L I F T E R
Unit: mm (in)
VALVE CLEARA](/manual-img/5/57397/w960_57397-2471.png)
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*: Total indicator reading
VA LV E L I F T E R
Unit: mm (in)
VALVE CLEARANCE
Unit: mm (in)
*: Approximately 80
°C (176 °F)
AVAILABLE VALVE LIFTER
Camshaft journal oil clearance No. 1
0.045 - 0.086 (0.0018 - 0.0034)
0.15 (0.0059)
No. 2, 3, 4, 5 0.030 - 0.071 (0.0012 - 0.0028)
Camshaft end play 0.075 - 0.153 (0.0030 - 0.0060)0.2 (0.008)
Camshaft sprocket runout [TIR*] —0.15 (0.0059)
Items
StandardLimit
Items Standard
Valve lifter outer diameter 29.977 - 29.987 (1.1802 - 1.1806)
Valve lifter hole diameter 30.000 - 30.021 (1.1811 - 1.1819)
Valve lifter clearance 0.013 - 0.044 (0.0005 - 0.0017)
ItemsColdHot* (reference data)
Intake 0.26 - 0.34 (0.010 - 0.013)0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015)0.308 - 0.432 (0.012 - 0.017)
Thickness mm (in) Identification mark*
3.00 (0.1181) 300
3.02 (0.1189) 302
3.04 (0.1197) 304
3.06 (0.1205) 306
3.08 (0.1213) 308
3.10 (0.1220) 310
3.12 (0.1228) 312
3.14 (0.1236) 314
3.16 (0.1244) 316
3.18 (0.1252) 318
3.20 (0.1260) 320
3.22 (0.1268) 322
3.24 (0.1276) 324
3.26 (0.1283) 326
3.28 (0.1291) 328
KBIA0119E
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SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information
Cylinder HeadINFOID:0000000005398092
CYLINDER HEAD
Unit: mm (in)
VALVE DIMENSIONS
Unit: mm (in)
3.30 (0.1299)
330
3.32 (0.1307) 332
3.34 (0.1315) 334
3.36 (0.1323) 336
3.38 (0.1331) 338
3.40 (0.1339) 340
3.42 (0.1346) 342
3.44 (0.1354) 344
3.46 (0.1362) 346
3.48 (0.1370) 348
3.50 (0.1378) 350
Thickness mm (in)
Identification mark*
ItemsStandard Limit
Head surface distortion —0.1 (0.004)
Normal cylinder head height “H” 125.0 (4.92)—
PBIC0924E
Valve head diameter “D”Intake 31.0 - 31.3 (1.220 - 1.232)
Exhaust 25.3 - 25.6 (0.996 - 1.008)
Va l v e l e n g t h “ a ” Intake
101.65 (4.002)
Exhaust 102.46 (4.034)
PBIC3878E
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Unit: mm (in)
VA LV E S E AT
Unit: mm (in)
“b”
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Unit: mm (in)
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Unit: mm (in)
“b”
Int](/manual-img/5/57397/w960_57397-2473.png)
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Unit: mm (in)
VA LV E S E AT
Unit: mm (in)
“b”
Intake
1.0 (0.039)
Exhaust
“c” Intake 2.1 - 2.8 (0.083 - 0.110)
Exhaust
2.3 - 3.0 (0.091 - 0.118)
“c ′” Intake
3.0 (0.118)
Exhaust –
Valve stem diameter “d ” Intake
4.965 - 4.980 (0.1955 - 0.1961)
Exhaust 4.955 - 4.970 (0.1951 - 0.1957)
Valve seat angle “ α” Intake
45°15 ′ - 45 °45 ′
Exhaust
Items StandardOversize (service) [0.2 (0.008)]
Valve guide Outer diameter
9.023 - 9.034 (0.3552 - 0.3557) 9.223 - 9.234 (0.3631 - 0.3635)
Inner diameter (Finished size) 5.000 - 5.018 (0.1969 - 0.1976)
Cylinder head valve guide hole diameter 8.975 - 8.996 (0.3533 - 0.3542) 9.175 - 9.196 (0.3612 - 0.3620)
Interference fit of valve guide 0.027 - 0.059 (0.0011 - 0.0023)
Items StandardLimit
Valve guide clearance Intake
0.020 - 0.053 (0.0008 - 0.0021)
0.1 (0.004)
Exhaust 0.030 - 0.063 (0.0012 - 0.0025)
Projection length “H” 11.4 - 11.8 (0.449 - 0.465)
PBIC2187E
ItemsStandardOversize (service) [0.5 (0.02)]
Cylinder head seat recess diameter “D” Intake 31.400 - 31.416 (1.2362 - 1.2368) 31.900 - 31.916 (1.2559 - 1.2565) Exhaust 25.900 - 25.916 (1.0197 - 1.0203) 26.400 - 26.416 (1.0394 - 1.0400)
PBIC2745E
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*1 : Diameter made by intersection point of conic angles α
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SERVICE DATA AND SPECIFICATIONS (SDS)
*1 : Diameter made by intersection point of conic angles α
1 and α2
*
2 : Diameter made by intersection point of conic angles α 2 and α3
*
3 : Machining data
VALVE SPRING
Cylinder BlockINFOID:0000000005398093
CYLINDER BLOCK
Valve seat outer diameter “d” Intake 31.497 - 31.513 (1.2400 - 1.2407) 31.997 - 32.013 (1.2597 - 1.2604)
Exhaust 25.997 - 26.013 (1.0235 - 1.0241) 26.497 - 26.513 (1.0432 - 1.0438)
Valve seat interference fit Intake
0.081 - 0.113 (0.0032 - 0.0044)
Exhaust
Diameter “d1”*
1Intake 29.0 (1.142)
Exhaust 23.0 (0.906)
Diameter “d2”*
2Intake 30.6 - 30.8 (1.205 - 1.213)
Exhaust 24.9 - 25.1 (0.980 - 0.988)
Angle “ α1” Intake
60°
Exhaust 45°
Angle “ α2” Intake
89°45 ′ - 90 °15 ′
Exhaust
Angle “ α3” Intake
120°
Exhaust
Contacting width “W”*
3Intake 1.05 - 1.35 (0.0413 - 0.0531)
Exhaust 1.25 - 1.55 (0.0492 - 0.0610)
Height “h” Intake
6.0 (0.236) 5.45 (0.215)
Exhaust 5.43 (0.214)
Depth “H” 6.0 (0.236)
ItemsStandard
Free height 42.26 mm (1.6638 in)
Installation height 32.40 mm (1.2756 in)
Installation load 136 - 154 N (13.9 - 15.7 kg, 31 - 35 lb)
Height during valve open 23.96 mm (0.9433 in)
Load with valve open 262 - 296 N (26.7 - 30.2 kg, 59 - 67 lb)
Items Limit
Valve spring squareness 1.8 mm (0.071 in)
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EM-126
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000005398106
The actual shapes of Kent-Moore tool
s may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing steel oil pan and rear timing
chain case
KV10112100
(BT-8653-A)
Angle wrench Tightening bolts for bearing cap, cylinder
head, etc.
KV10107902
(J-38959)
Valve oil seal puller Removing valve oil seal
EM03470000
(J-8037)
Piston ring compressor Installing piston assembly into cylinder
bore
KV101092S0
(J-26336-B)
Valve spring compressor
1. KV10109210
(J-26336-B and J-26336-20)
Compressor
2. KV10109220
(—)
Adapter (M10)
3. KV10109230
(—)
Adapter (M8) Disassembling and assembling valve
mechanism
WS39930000
(—)
Tube presser Pressing the tube of liquid gasket
NT046
NT014
S-NT011
NT044
NT718
NT052
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