DTC P2138 APP SENSOREC-987
< SERVICE INFORMATION > [MR18DE]
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OK or NG
OK >> GO TO 6.
NG >> Repair short to ground or short to power in harness or connectors.
6.CHECK COMPONENTS
Check the following.
• Crankshaft position sensor (POS) (Refer to EC-798, "
Component Inspection".)
• EVAP control system pressure sensor (Refer to EC-850, "
Component Inspection".)
• Refrigerant pressure sensor (Refer to MTC-38
.)
OK or NG
OK >> GO TO 11.
NG >> Replace malfunctioning component.
7.CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between the following; ECM terminal 111 and APP sensor terminal 2,
ECM terminal 104 and APP sensor terminal 1.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between the following; ECM terminal 110 and APP sensor terminal 3,
ECM terminal 103 and APP sensor terminal 6.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK APP SENSOR
Refer to EC-988, "
Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
10.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-580, "
Accelerator Pedal Released Position Learning".
3. Perform EC-580, "
Throttle Valve Closed Position Learning".
4. Perform EC-580, "
Idle Air Volume Learning".
ECM terminal Sensor terminalReference Wiring Diagram
74 Refrigerant pressure sensor terminal 3 EC-1029, "
Wiring Diagram"
75Crankshaft position sensor (POS) terminal 1 EC-794, "Wiring Diagram"
76EVAP control system pressure sensor terminal 3 EC-853, "Wiring Diagram"
102APP sensor terminal 5 EC-984, "Wiring Diagram"
Continuity should exist.
Continuity should exist.
Revision: January 20102010 Versa
EC-988
< SERVICE INFORMATION >[MR18DE]
DTC P2138 APP SENSOR
>>
INSPECTION END
11 .CHECK INTERMITTENT INCIDENT
Refer to EC-632
.
>> INSPECTION END
Component InspectionINFOID:0000000005532884
ACCELERATOR PEDAL POSITION SENSOR
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Check voltage between ECM terminals 110 (APP sensor 1 sig-
nal), 103 (APP sensor 2 signal) and ground under the following
conditions.
4. If NG, replace accelerator pedal assembly and go to next step.
5. Perform EC-580, "
Accelerator Pedal Released Position Learning".
6. Perform EC-580, "
Throttle Valve Closed Position Learning".
7. Perform EC-580, "
Idle Air Volume Learning".
Removal and InstallationINFOID:0000000005532885
ACCELERATOR PEDAL
Refer to ACC-4.
Terminal Accelerator pedal Voltage
11 0
(Accelerator pedal position
sensor 1) Fully released
0.6 - 0.9 V
Fully depressed 3.9 - 4.7 V
103
(Accelerator pedal position sensor 2) Fully released
0.3 - 0.6 V
Fully depressed 1.95 - 2.4 V
PBIA9572J
Revision: January 20102010 Versa
FUEL INJECTOREC-1009
< SERVICE INFORMATION > [MR18DE]
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FUEL INJECTOR
Component DescriptionINFOID:0000000005532904
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
CONSULT-III Reference Val
ue in Data Monitor ModeINFOID:0000000005532905
Specification data are reference values.
PBIA9664J
Monitor item Condition Specification
B/FUEL SCHDL See EC-624
.
INJ PULSE-B1 • Engine: After warming up
• Air conditioner switch: OFF
• Shift lever: P or N (A/T, CVT),
Neutral (M/T)
•No load Idle
2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
Revision: January 20102010 Versa
EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
HR16DE
PRECAUTION ....... ........................................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Drain Coolant .....................................5
Precaution for Disconnecting Fuel Piping ........... ......5
Precaution for Removal and Disassembly ................5
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
5
Precaution for Assembly and Installation ..................5
Parts Requiring Angular Tightening ..........................6
Precaution for Liquid Gasket ............................... ......6
PREPARATION ............................................8
PREPARATION .............................................. .....8
Special Service Tools .......................................... ......8
Commercial Service Tools ........................................9
SYMPTOM DIAGNOSIS ..............................12
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
12
NVH Troubleshooting - Engine Noise ................. ....12
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
13
ON-VEHICLE MAINTENANCE ....................14
DRIVE BELTS ................................................ ....14
Checking ............................................................. ....14
Tension Adjustment ................................................14
Removal and Installation .........................................15
AIR CLEANER FILTER .................................. ....17
Removal and Installation ..................................... ....17
SPARK PLUG ...................................................18
Exploded View .........................................................18
Removal and Installation .........................................18
CAMSHAFT VALVE CLEARANCE ..................20
Inspection and Adjustment ......................................20
COMPRESSION PRESSURE ...........................23
Inspection ................................................................23
ON-VEHICLE REPAIR .................................24
DRIVE BELT IDLER PULLEY ..........................24
Exploded View ..................................................... ....24
Removal and Installation .........................................24
AIR CLEANER AND AIR DUCT .......................26
Exploded View .........................................................26
Removal and Installation .........................................26
Inspection ................................................................27
INTAKE MANIFOLD .........................................28
Exploded View .........................................................28
Removal and Installation .........................................28
EXHAUST MANIFOLD ......................................31
Exploded View .........................................................31
Removal and Installation .........................................31
FUEL INJECTOR AND FUEL TUBE ................34
Exploded View .........................................................34
Removal and Installation .........................................34
Inspection ................................................................38
OIL PAN (LOWER) ...........................................39
Exploded View .........................................................39
Removal and Installation .........................................39
Inspection ................................................................41
OIL PAN (UPPER) AND OIL STRAINER .........42
Component ..............................................................42
Revision: January 20102010 Versa
EM-2
Removal and Installation ........................................42
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................
46
Exploded View ........................................................46
Removal and Installation ........................................46
TIMING CHAIN ............................................... ...49
Exploded View ..................................................... ...49
Removal and Installation ........................................49
Inspection ...............................................................57
CAMSHAFT .......................................................59
Exploded View ..................................................... ...59
Removal and Installation ........................................59
Inspection ...............................................................65
OIL SEAL ...........................................................70
VALVE OIL SEAL .................................................. ...70
VALVE OIL SEAL : Removal and Installation .........70
FRONT OIL SEAL .................................................. ...70
FRONT OIL SEAL : Removal and Installation ........71
REAR OIL SEAL .................................................... ...71
REAR OIL SEAL : Removal and Installation ..........71
CYLINDER HEAD ........................................... ...73
Removal and Installation ..................................... ...73
Disassembly and Assembly ....................................76
REMOVAL AND INSTALLATION ...............82
ENGINE ASSEMBLY ...................................... ...82
Exploded View ..................................................... ...82
Removal and Installation ........................................82
Inspection ...............................................................85
DISASSEMBLY AND ASSEMBLY .............87
ENGINE STAND SETTING ............................. ...87
Setting ................................................................. ...87
ENGINE UNIT ....................................................88
Disassembly ........................................................ ...88
Assembly ................................................................88
CYLINDER BLOCK ...........................................89
Exploded View ..................................................... ...89
Disassembly and Assembly ....................................90
Inspection ...............................................................97
HOW TO SELECT PISTON AND BEARING ...106
Description ........................................................... ..106
Connecting Rod Bearing .......................................106
Main Bearing .........................................................108
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ..
111
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
111
General Specification ........................................... .111
Drive Belts .............................................................111
Spark Plug ............................................................112
Exhaust Manifold ..................................................112
Camshaft ...............................................................112
Cylinder Head .......................................................114
Cylinder Block .......................................................116
Connecting Rod Bearing .......................................119
Main Bearing .........................................................120
MR18DE
SERVICE INFORMATION .. .......................
122
PRECAUTIONS .............................................. ..122
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
122
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
122
Precaution for Procedure without Cowl Top Cover .123
Precaution for Drain Coolant .................................123
Precaution for Disconnecting Fuel Piping ............ .123
Precaution for Removal and Disassembly ............123
Precaution for Inspection, Repair and Replace-
ment ......................................................................
123
Precaution for Assembly and Installation ............. .123
Parts Requiring Angular Tightening ......................124
Precaution for Liquid Gasket .................................124
PREPARATION ................................................126
Special Service Tool ............................................ .126
Commercial Service Tool ......................................128
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
130
NVH Troubleshooting - Engine Noise .................. .130
Use the Chart Below to Help You Find the Cause
of the Symptom .................................................... .
131
DRIVE BELTS ..................................................132
Component .......................................................... .132
Checking Drive Belts .............................................132
Tension Adjustment ..............................................132
Removal and Installation .......................................132
Component .......................................................... .133
Removal and Installation of Drive Belt Auto Ten-
sioner ....................................................................
133
AIR CLEANER AND AIR DUCT .......................135
Component .......................................................... .135
Removal and Installation .......................................135
Changing Air Cleaner Filter ...................................136
INTAKE MANIFOLD ....................................... ..137
Component .......................................................... .137
Removal and Installation .......................................137
EXHAUST MANIFOLD ................................... ..140
Component .......................................................... .140
Removal and Installation .......................................140
Revision: January 20102010 Versa
EM-3
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OIL PAN ...........................................................143
Component .......................................................... ..143
Removal and Installation .......................................143
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .......................................................
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Component .......................................................... ..149
Removal and Installation .......................................149
FUEL INJECTOR AND FUEL TUBE ............. ..152
Component .......................................................... ..152
Removal and Installation .......................................152
TIMING CHAIN .................................................156
Component .......................................................... ..156
Removal and Installation .......................................157
CAMSHAFT .................................................... ..166
Component .......................................................... ..166
Removal and Installation .......................................166
Valve Clearance .................................................. ..174
OIL SEAL .........................................................178
Removal and Installation of Valve Oil Seal ...........178
Removal and Installation of Front Oil Seal ............178
Removal and Installation of Rear Oil Seal .............179
CYLINDER HEAD ...........................................181
On-Vehicle Service .............................................. ..181
Component ............................................................182
Removal and Installation .......................................182
Component ............................................................184
Disassembly and Assembly ...................................185
Inspection After Disassembly ................................186
ENGINE ASSEMBLY ......................................191
Component .......................................................... ..191
Removal and Installation .......................................191
CYLINDER BLOCK .........................................195
Component ............................................................195
Disassembly and Assembly ...................................196
How to Select Piston and Bearing ....................... ..205
Inspection After Disassembly .............................. ..212
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
223
Standard and Limit ................................................223
Revision: January 20102010 Versa
EM-8
< PREPARATION >[HR16DE]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000005398033
Tool number
(Kent-Moore No.)
Tool nameDescription
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing oil pan (lower and upper) etc.
KV10116200
(J-26336-B)
Valve spring compressor
1. KV10115900
(J-26336-20)
Attachment
2. KV10109220
( — )
Adapter Disassembling and assembling valve mecha-
nism
Part (1) is a component of KV10116200, but
Part (2) is not so.
KV10112100
(BT-8653-A)
Angle wrench Tightening bolts for bearing cap, cylinder
head, etc. in angle
KV10117100
( — )
Heated oxygen sensor wrench Loosening or tightening heated oxygen sen-
sor 1
For 22 mm (0.87 in) width hexagon nut
KV10107902
(J-38959)
Valve oil seal puller
1. KV10116100
( — )
Valve oil seal puller adapter Removing valve oil seal
KV10115600
(J-38958)
Valve oil seal drift Installing valve oil seal
Use side A.
a: 20 mm (0.79 in) dia. d: 8 mm (0.31 in) dia.
b: 13 mm (0.51 in) dia. e: 10.7 mm (0.421 in)
c: 10.3 mm (0.406 in) dia. f: 5 mm (0.20 in)
Unit: mm (in)
S-NT046
PBIC1650E
S-NT014
NT379
SZNT605
S-NT603
Revision: January 20102010 Versa
EM-10
< PREPARATION >[HR16DE]
PREPARATION
Tool name
Description
Power tool Loosening bolts and nuts
Spark plug wrench Removing and installing spark plug
Valve seat cutter set Finishing valve seat dimensions
Piston ring expander Removing and installing piston ring
Valve guide drift Removing and installing valve guide
Valve guide reamer (1): Reaming valve guide inner hole (2): Reaming hole for oversize valve guide
(J-43897-18)
(J-43897-12)
Oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new heated oxygen sensor
(Use with anti-seize lubricant shown below.)
a = 18 mm (0.71 in) dia. for zirconia heated
oxygen sensor
b = 12 mm (0.47 in) dia. for titania heated
oxygen sensor
PBIC0190E
PBIC3874E
S-NT048
S-NT030
PBIC4012E
PBIC4013E
AEM488
Revision: January 20102010 Versa