AUDIOAV-61
< SERVICE INFORMATION > [AUDIO WITH NAVIGATION]
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13 (LG) 14 (GR) Audio sound
signal rear
RHOutput ON
Receive audio
signal No sound from
rear speaker RH.
15 (B) — Remote
control
groundInput —
— —Steering wheel au-
dio controls do not
function
16 (P) Ground Remote
control BInput ON Press Phone/
Send switch 0V
Steering wheel au-
dio controls do not
function
Press SEEK
DOWN switch 1.7V
Press VOL
DOWN switch 3.3V
Except for above 5.0V
18 (SB) Ground Vehicle
speed signal
(8-pulse)
Input ON When vehicle
speed is approx.
40 km/h (25
MPH) Ground
19 (BR) Ground Battery pow-
erInput —
—Battery voltage System does not
work properly.
20 (B) Ground Ground — ON —— —
28 (L) Ground Reverse sig-
nal
Input ON R position Battery voltage
Ground
Other than R position 0V
32 (B) Ground Ground — ON —— —
37 — Shield — — —— —
38 (P) — AV c o m m u -
nication sig-
nal 1 (-)Input/
Output ——
——
39 (L) — AV c o m m u -
nication sig-
nal 1 (+)Input/
Output ——
——
40 — Shield — — —— —
43 (LG) 42 (V) TEL voice
audio signalInput ON Start confirma-
tion/adjustment
mode, and then
Vo i c e M i c r o -
phone Test by
selecting “Voice
Microphone
Te s t ” o n H a n d s -
free Microphone
screen. TEL voice audio
signal
45 (B) — USB ground — — —— —
Te r m i n a l
(Wire color) ItemSignal
input/
output Condition
Reference value
(Approx.) Example of symp-
tom
+– Ignition
switch Operation
SKIA0177E
SKIA6649J
SKIB3609E
Revision: January 20102010 Versa
BL-1
BODY
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CONTENTS
BODY, LOCK & SECURITY SYSTEM
SERVICE INFORMATION .. ..........................4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Work ..................................................5
PREPARATION ...................................................6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................6
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ................................................................
7
Work Flow ........................................................... ......7
Generic Squeak and Rattle Troubleshooting ............9
Diagnostic Worksheet .............................................11
HOOD .................................................................13
Fitting Adjustment ............................................... ....13
Removal and Installation .........................................14
Removal and Installation of Hood Lock Control .. ....15
Hood Lock Control Inspection .................................17
RADIATOR CORE SUPPORT ....................... ....19
Removal and Installation .........................................19
FRONT FENDER ................................................21
Removal and Installation .........................................21
POWER DOOR LOCK SYSTEM .................... ....22
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
22
System Description .................................................23
CAN Communication System Description ...............25
Schematic ...............................................................26
Wiring Diagram - D/LOCK - .....................................27
Schematic ...............................................................31
Wiring Diagram - D/LOCK - .....................................32
Terminal and Reference Value for BCM ..................37
Work Flow ............................................................ ....41
CONSULT-III Function (BCM) .................................41
Trouble Diagnosis Symptom Chart ...................... ....43
BCM Power Supply and Ground Circuit Inspection
....
43
Door Switch Check (Hatchback) ..............................44
Door Switch Check (Sedan) ....................................47
Key Switch (Insert) Check .......................................48
Door Lock and Unlock Switch Check ......................49
Front Door Lock Assembly LH (Actuator) Check .....52
Door Lock Actuator Check (Front RH and Rear
LH/RH) ................................................................. ....
53
Front Door Key Cylinder Switch LH Check ..............54
Passenger Select Unlock Relay Circuit Inspection
(With Intelligent Key) ........................................... ....
55
REMOTE KEYLESS ENTRY SYSTEM .............58
Component Parts and Harness Connector Loca-
tion ...........................................................................
58
System Description ..................................................58
CAN Communication System Description ...............60
Schematic ................................................................61
Wiring Diagram - KEYLES - ....................................62
Terminal and Reference Value for BCM ..................65
How to Perform Trouble Diagnosis ...................... ....69
Preliminary Check ...................................................69
CONSULT-III Function (BCM) .................................69
Work Flow ............................................................ ....71
Trouble Diagnosis Symptom Chart ..........................71
Keyfob Battery and Function Check ........................72
ACC Switch Check ..................................................74
Door Switch Check (Hatchback) ..............................74
Door Switch Check (Sedan) ....................................76
Key Switch (Insert) Check .......................................78
Hazard Function Check ...........................................78
Horn Function Check ...............................................79
Interior Lamp and Ignition Keyhole Illumination
Function Check ........................................................
79
Remote Keyless Entry Receiver Check ...................80
Keyfob Function (Lock) Check ............................ ....82
Revision: January 20102010 Versa
BR-1
BRAKES
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CONTENTS
BRAKE SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Brake System ....................................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ................................ ......5
BRAKE PEDAL .............................................. .....6
Inspection and Adjustment .................................. ......6
Removal and Installation ...........................................7
BRAKE FLUID ................................................ .....9
On Board Inspection ........................................... ......9
Drain and Refill ..........................................................9
Bleeding Brake System .............................................9
BRAKE TUBE AND HOSE ................................11
Hydraulic Circuit .................................................. ....11
Front Brake Tube and Hose ....................................12
Rear Brake Tube and Hose ....................................12
Inspection After Installation .....................................13
DUAL PROPORTIONING VALVE .....................14
Removal and Installation .........................................14
Inspection ............................................................ ....14
BRAKE MASTER CYLINDER ........................ ....15
On-Board Inspection ........................................... ....15
Removal and Installation ..................................... ....15
Disassembly and Assembly .....................................16
BRAKE BOOSTER ...........................................20
On Board Inspection ............................................ ....20
Removal and Installation .........................................21
VACUUM LINES ...............................................23
Component ..............................................................23
Removal and Installation .........................................23
Inspection ................................................................23
FRONT DISC BRAKE .......................................25
On Board Inspection ............................................ ....25
Component ..............................................................25
Removal and Installation of Brake Pad ...................26
Removal and Installation of Brake Caliper Assem-
bly ........................................................................ ....
30
Disassembly and Assembly of Brake Caliper As-
sembly .....................................................................
31
Brake Burnishing Procedure ....................................34
REAR DRUM BRAKE .......................................35
Component .......................................................... ....35
Removal and Installation of Drum Brake Assembly
....
36
Removal and Installation of Wheel Cylinder ............39
Disassembly and Assembly of Wheel Cylinder .......39
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
40
General Specification ..............................................40
Brake Pedal .............................................................41
Check Valve ............................................................41
Brake Booster ..........................................................42
Front Disc Brake ......................................................42
Rear Drum Brake .....................................................42
Revision: January 20102010 Versa
BRC-2
SYSTEM DESCRIPTION ................................ ...43
System Component ............................................. ...43
ABS Function ....................................... ...................43
EBD Function ...................................................... ...43
TCS Function ..........................................................44
VDC Function .........................................................44
Wheel Sensors .......................................................44
Fail-Safe Function ..................................................44
Hydraulic Circuit Diagram .......................................45
CAN COMMUNICATION ...................................46
System Description .................................................46
TROUBLE DIAGNOSIS .....................................47
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ...
47
Component Parts and Harness Connector Loca-
tion ..........................................................................
50
Schematic ...............................................................51
Wiring Diagram - VDC - ..........................................52
Basic Inspection .....................................................56
Warning Lamp and Indicator Timing .......................57
Control Unit Input/Output Signal Standard .............57
CONSULT-III Function (ABS) .................................60
TROUBLE DIAGNOSIS FOR SELF-DIAG-
NOSTIC ITEMS ............................................... ...
67
Wheel Sensor System Inspection ...........................67
Engine System Inspection ................................... ...68
ABS/TCS/VDC Control Unit Inspection ..................68
Steering Angle Sensor System Inspection .......... ...69
Yaw Rate/Side/Decel G Sensor System Inspec-
tion ....................................................................... ...
70
Solenoid and VDC Change-Over Valve System
Inspection ...............................................................
72
Actuator Motor, Motor Relay, and Circuit Inspec-
tion ....................................................................... ...
73
Stop Lamp Switch System Inspection ....................74
ABS/TCS/VDC Control Unit Power and Ground
Systems Inspection .............................................. ...
75
Brake Fluid Level Switch System Inspection ..........76
Pressure Sensor System Inspection .......................77
Transmission Range Switch System Inspection .. ...78
CAN Communication System Inspection ................79
Component Inspection ............................................79
TROUBLE DIAGNOSES FOR SYMPTOMS .....81
ABS Works Frequently ............................................81
Unexpected Pedal Action ..................................... ...81
Long Stopping Distance ..........................................82
ABS Does Not Work ...............................................82
Pedal Vibration or ABS Op eration Noise ................82
ABS Warning Lamp Does Not Come On When Ig-
nition Switch Is Turned On ................................... ...
83
ABS Warning Lamp Stays On When Ignition
Switch Is Turned On ............................................ ...
83
Vehicle Jerks During TCS/VDC Activation ..............84
ON-VEHICLE SERVICE ....................................85
Adjustment of Steering Angle Sensor Neutral Po-
sition ..................................................................... ...
85
WHEEL SENSORS ............................................86
Removal and Installation .........................................86
SENSOR ROTOR ........................................... ...88
Removal and Installation .........................................88
ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ................................................................ ...
89
Removal and Installation .........................................89
STEERING ANGLE SENSOR ........................ ...91
Removal and Installation .........................................91
G SENSOR ........................................................92
Removal and Installation .........................................92
Revision: January 20102010 Versa
ON-VEHICLE SERVICEBRC-85
< SERVICE INFORMATION > [VDC/TCS/ABS]
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ON-VEHICLE SERVICE
Adjustment of Steering Angle Sensor Neutral PositionINFOID:0000000005612181
After removing/installing or replacing ABS actuator and electric unit (control unit), steering angle sensor, steer-
ing and suspension components which affect wheel alignment or after adjusting wheel alignment, be sure to
adjust neutral position of steering angle sensor before running vehicle.
NOTE:
Adjustment of steering angle sensor neutral position requires CONSULT-III.
1. Stop vehicle with front wheels in straight-ahead position.
2. Connect CONSULT-III to data link connector on vehicle, and turn ignition switch ON (do not start engine).
3. Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR ADJUSTMENT” on CONSULT-III screen in
this order.
4. Touch “START”. CAUTION:
Do not touch steering wheel whil e adjusting steering angle sensor.
5. After approximately 10 seconds, touch “END”. (After approximately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
7. Run vehicle with front wheels in straight-ahead position, then stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “STR ANGLE SIG” on CONSULT-III screen.
Then check that “STR ANGLE SIG” is within 0 ±2.5 deg. If value is more than specification, repeat steps 1
to 5.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch to OFF.
Revision: January 20102010 Versa
EC-20
< BASIC INSPECTION >[HR16DE]
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
BASIC INSPECTION
BASIC INSPECTION : Special Repair RequirementINFOID:0000000005398231
1.INSPECTION START
1. Check service records for any recent repairs that ma y indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT-III or GST.
Is any DTC detected?
YES >> GO TO 2.
NO >> GO TO 3.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
3.CHECK IDLE SPEED
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
SEF983U
SEF976U
SEF977U
Revision: January 20102010 Versa
EC-26
< BASIC INSPECTION >[HR16DE]
INSPECTION AND ADJUSTMENT
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
IDLE AIR VOLUME LEARNING
: Special Repair RequirementINFOID:0000000005398245
1.PRECONDITIONING
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the follo wing conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle)
• Engine coolant temperature: 70 - 100 °C (158 - 212° F)
• Selector lever: P or N (A/T), Neutral (M/T)
• Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- A/T models
• With CONSULT-III: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “TRANSMISSION”
system indicates less than 0.9 V.
• Without CONSULT-III: Drive vehicle for 10 minutes.
- M/T models
• Drive vehicle for 10 minutes.
Do you have CONSULT-III?
YES >> GO TO 2.
NO >> GO TO 3.
2.IDLE AIR VOLUME LEARNING
With CONSULT-III
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-25, "
ACCELERATOR PEDAL
RELEASED POSITION LEARNING : Special Repair Requirement".
2. Perform Throttle Valve Closed Position Learning. Refer to EC-25, "
THROTTLE VALVE CLOSED POSI-
TION LEARNING : Special Repair Requirement".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
5. Touch “START” and wait 20 seconds.
Is
“CMPLT” displayed on CONSULT-III screen?
YES >> GO TO 4.
NO >> GO TO 5.
3.IDLE AIR VOLUME LEARNING
Without CONSULT-III
NOTE:
• It is better to count the ti me accurately with a clock.
• It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-25, "
ACCELERATOR PEDAL
RELEASED POSITION LEARNING : Special Repair Requirement".
2. Perform Throttle Valve Closed Position Learning. Refer to EC-25, "
THROTTLE VALVE CLOSED POSI-
TION LEARNING : Special Repair Requirement".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Confirm that accelerator pedal is fully releas ed, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly five times within 5 seconds.
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
7. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
blinking and turned ON.
8. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
Revision: January 20102010 Versa
EM-1
ENGINE
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CONTENTS
ENGINE MECHANICAL
HR16DE
PRECAUTION ....... ........................................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Drain Coolant .....................................5
Precaution for Disconnecting Fuel Piping ........... ......5
Precaution for Removal and Disassembly ................5
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
5
Precaution for Assembly and Installation ..................5
Parts Requiring Angular Tightening ..........................6
Precaution for Liquid Gasket ............................... ......6
PREPARATION ............................................8
PREPARATION .............................................. .....8
Special Service Tools .......................................... ......8
Commercial Service Tools ........................................9
SYMPTOM DIAGNOSIS ..............................12
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
12
NVH Troubleshooting - Engine Noise ................. ....12
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
13
ON-VEHICLE MAINTENANCE ....................14
DRIVE BELTS ................................................ ....14
Checking ............................................................. ....14
Tension Adjustment ................................................14
Removal and Installation .........................................15
AIR CLEANER FILTER .................................. ....17
Removal and Installation ..................................... ....17
SPARK PLUG ...................................................18
Exploded View .........................................................18
Removal and Installation .........................................18
CAMSHAFT VALVE CLEARANCE ..................20
Inspection and Adjustment ......................................20
COMPRESSION PRESSURE ...........................23
Inspection ................................................................23
ON-VEHICLE REPAIR .................................24
DRIVE BELT IDLER PULLEY ..........................24
Exploded View ..................................................... ....24
Removal and Installation .........................................24
AIR CLEANER AND AIR DUCT .......................26
Exploded View .........................................................26
Removal and Installation .........................................26
Inspection ................................................................27
INTAKE MANIFOLD .........................................28
Exploded View .........................................................28
Removal and Installation .........................................28
EXHAUST MANIFOLD ......................................31
Exploded View .........................................................31
Removal and Installation .........................................31
FUEL INJECTOR AND FUEL TUBE ................34
Exploded View .........................................................34
Removal and Installation .........................................34
Inspection ................................................................38
OIL PAN (LOWER) ...........................................39
Exploded View .........................................................39
Removal and Installation .........................................39
Inspection ................................................................41
OIL PAN (UPPER) AND OIL STRAINER .........42
Component ..............................................................42
Revision: January 20102010 Versa