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Rear Drive Axle/Differential - Rear Drive Axle and Differential
Diagnosis and Testing
Principle of Operation Published: 12-May-2014
For a detailed description of the Rear Drive Axle and Differential, refer to the relevant Description and Operation section in the
workshop manual. REFER to: Rear Drive Axle and Differential (205-02 Rear Drive Axle/Differential, Description and Operation).
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.
Mechanical Electrical
Fixings that secure Rear Differential Control Module (Heat path
for Module Heatsink)
Fuses/Relays
Damaged, Loose or Corroded Connector(s)
Damage to Wiring Loom/Incorrect Location,
Stretched or Taught
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check the system for any logged Diagnostic Trouble Codes (DTCs) and refer to the
DTC index.
DTC Index
For a list of diagnostic trouble codes that could be logged on this vehicle, please refer to Section 100-00. REFER to: Diagnostic Trouble Code (DTC) Index - DTC: Rear Differential Control Module (RDCM) (100-00 General Information, Description and Operation).
Page 539 of 3039
Rear Drive Axle/Differential - Differential Draining and Filling
General Procedures
Check Published: 11-May-2011
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
1. Refer to: Specifications - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (205-02 Rear Drive Axle/Differential, Specifications).
2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
3.
Clean the area around the lubricant filler plug.
Position container to collect fluid loss.
4.
Clean the area around the drain plug.
Remove the fluid drain plug.
Drain the differential lubricant. www.JagDocs.com
Page 542 of 3039
Published: 11-May-2011
Rear Drive Axle/Differential - Differential Case TDV6 3.0L Diesel /V8 5.0L
Petrol/V8 S/C 5.0L Petrol
Removal and Installation
Removal
All vehicles
1. WARNING: Do not work on or under a vehicle supported only by a
jack. Always support the vehicle on safety stands.
Raise and support the vehicle.
2. Refer to: Rear Halfshaft - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (205-05 Rear Drive Halfshafts, Removal and Installation).
3. Refer to: Exhaust System (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
4. CAUTIONS:
Do not use the 5mm hole on the differential case
flange for the alignment mark.
Make sure that the driveshaft is supported with
suitable retaining straps.
NOTE: Using the 3mm hole on the differential case
flange, paint an alignment mark (as indicated) to aid
correct installation of the driveshaft to the differential case. 205-932
Remover, Driveshaft Special Tool(s)
Page 547 of 3039
Published: 11-May-2011
Rear Drive Axle/Differential - Differential Front Bushing TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol
Removal and Installation
Special Tool(s)
204-274
Bush install and removal tool
204-275
Bush install and removal tool
204-335
Bush install and removal tool
204-601
Bush install tool
303-1121
Installer, Crankshaft Seal Removal
1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
2. Refer to: Differential Case - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (205-02 Rear Drive Axle/Differential, Removal and Installation).
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Installation
3. Special Tool(s): 204-335
1. NOTE: Make sure the new bushes are installed in the correct
orientation.
.
Special Tool(s): 204-275, 204-601, 303-1121, 204-274
2. Refer to: Differential Case - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (205-02 Rear Drive Axle/Differential, Removal and Installation). www.JagDocs.com
Page 554 of 3039
Rear Drive Axle/Differential - Differential Locking Motor
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details. Published: 26-Feb-2014
1. Refer to: Differential Draining and Filling (205-02 Rear Drive Axle/Differential, General Procedures).
2.
3.
Page 664 of 3039
Parking Brake and Actuation - Parking Brake Release Actuator
Removal and Installation
Removal Published: 06-May-2014
WARNING: Failure to release the tension and calibrate the electric parking brake during rear parking brake related service
procedures, could cause the parking brake to function incorrectly or become inoperative.
1. Refer to: Parking Brake Cable Tension Release (206-05 Parking Brake and Actuation, General Procedures).
2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
3. Remove the differential case.
Refer to: Differential Case - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (205-02 Rear Drive Axle/Differential, Removal and Installation).
Refer to: Differential Case - TD4 2.2L Diesel/TDV6 3.0L Diesel (205-02,
Removal and Installation).
4. Torque: 7 Nm
Page 1350 of 3039
Published: 11-May-2011
Evaporative Emissions - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Evaporative
Emission Canister
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
3. Refer to: Differential Case - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (205-02 Rear Drive Axle/Differential, Removal and Installation).
Installation
4.
5. Torque: 9 Nm
1. To install, reverse the removal procedure. www.JagDocs.com