Page 369 of 3039

Suspension, Removal and Installation).
5. CAUTION: The final tightening of the suspension components
must be carried out with the vehicle on its wheels.
NOTE: Some variation in the illustrations may occur, but
the essential information is always correct.
Tighten to 47 Nm.
6. CAUTION: The final tightening of the suspension
components must be carried out with the vehicle on its wheels.
NOTE: Some variation in the illustrations may occur, but
the essential information is always correct.
Tighten to 47 Nm.
7. Install the air cleaner.
For additional information, refer to: Air Cleaner (303-12A, Removal and
Installation) /
Air Cleaner (303-12B Intake Air Distribution and Filtering - V6 3.0L Petrol, Removal and Installation) /
Air Cleaner (303-12C, Removal and Installation) /
Air Cleaner LH (303-12D, Removal and Installation).
8. Install the secondary bulkhead panel LH.
For additional information, refer to: Secondary Bulkhead Panel LH - 3.0L NA V6 - AJ27 (501-02 Front End Body Panels, Removal and Installation).
Page 501 of 3039

Clunk
Clunk is a metallic noise heard when the automatic transmission is engaged in REVERSE or DRIVE. The noise may also occur
when the throttle is applied or released. Clunk is caused by transmission calibration, backlash in the driveline or loose
suspension components and is felt or heard in the vicinity of the rear drive axle.
Bearing Rumble
Bearing rumble sounds like marbles being tumbled. This condition is usually caused by a worn/damaged wheel bearing. The
lower pitch is because the wheel bearing turns at only about one-third of the driveshaft speed. Wheel bearing noise also may
be high-pitched, similar to gear noise, but will be evident in all four driving modes.
Symptom Chart
Symptom Possible Cause Action Noise is at constant tone over
a narrow vehicle speed range.
Usually heard on light drive
and coast conditions
Rear drive axle
For additional information, GO to Pinpoint
Test A. Noise is the same on drive or
coast
Road
Worn or damaged driveshaft joint
Driveshaft center bearing
Wheel bearing
No action required for road noise
Install new components as required Noise is produced with the
vehicle standing and driving
Engine
Transmission
For additional information, REFER to:
Engine - 3.0L/4.2L (303-00 Engine System - General Information, Diagnosis and Testing),
Engine - 2.7L Diesel (303-00 Engine System - General Information, Diagnosis and Testing),
Diagnostic Strategy (307-01A Automatic Transmission/Transaxle - V6 3.0L Petrol,
Diagnosis and Testing). Loud clunk in the driveline
when shifting from reverse to
forward
Transmission calibration
Transmission Mount
Transmission
Suspension components
Backlash in the driveline
Engine idle speed set too high
Engine mount
Using the Manufacturer approved diagnostic
system, re-configure the Transmission
Control Module (TCM) with the latest
available calibration
Inspect and install new transmission mounts
as required
For additional transmission information,
REFER to: Diagnostic Strategy (307-01A Automatic Transmission/Transaxle - V6 3.0L
Petrol, Diagnosis and Testing).
Inspect and install new suspension
components as required
Inspect and install new driveline components
as required
Check and adjust the idle speed as required
Inspect and install new engine mounts as
required Clicking, popping, or grinding
noises
Inadequate or contaminated
lubrication in the rear drive
halfshaft constant velocity (CV)
joint
Another component contacting the
Inspect, clean and lubricate with new grease
as required
Inspect and repair as required
Inspect and install new components as
required
Page 502 of 3039

Symptom Possible Cause Action rear drive halfshaft
Wheel bearings, brakes or
suspension components Vibration at highway speeds
Out-of-balance wheel(s) or tire(s)
Driveline out of
balance/misalignment
Driveshaft center bearing touching
body mounting point
Balance and install new wheel(s) and tire(s)
as required
REFER to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
For additional information,
REFER to: Driveline Angle Inspection (205-00 Driveline System - General Information,
General Procedures).
Refer to the Manufacturer approved
diagnostic system for driveshaft balancing
application
Check for correct spacer washer thickness.
Inspect and install new washers as required Shudder, Vibration During
Acceleration
Powertrain/driveline misalignment
High constant velocity (CV) joint
operating angles caused by
incorrect ride height
Check for misalignment. Install new
components as required. For driveshaft
alignment,
REFER to: Driveline Angle Inspection (205-00 Driveline System - General Information,
General Procedures).
Check the ride height and verify the correct
spring rate. Install new components as
required Lubricant Leak
Rear drive axle breather
Damaged seal
Rear drive axle filler plug
Rear drive axle rear cover joint
Check oil level and correct as required
Install new components as required Pinpoint Tests
PINPOINT TEST A : EXCESSIVE DRIVELINE NOISE TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: CHECK NOISE FROM VEHICLE ON ROAD TEST 1 Road test vehicle to determine load and speed conditions when noise occurs. 2 Assess the noise with different gears selected. Does the noise occur in different gears at the same vehicle speed? Yes
Install a new rear drive axle/differential assembly.
REFER to: Axle Assembly - V6 3.0L Petrol (205-02 Rear Drive Axle/Differential, Removal and Installation).
Re-test the system for normal operation.
No
Suspect the engine or transmission. For additional information, REFER to:
Engine - 3.0L/4.2L (303-00 Engine System - General Information, Diagnosis and Testing), Engine - 2.7L Diesel (303-00 Engine System - General Information, Diagnosis and Testing), Diagnostic Strategy (307-01A Automatic Transmission/Transaxle - V6 3.0L Petrol, Diagnosis and Testing).
Page 547 of 3039
Published: 11-May-2011
Rear Drive Axle/Differential - Differential Front Bushing TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol
Removal and Installation
Special Tool(s)
204-274
Bush install and removal tool
204-275
Bush install and removal tool
204-335
Bush install and removal tool
204-601
Bush install tool
303-1121
Installer, Crankshaft Seal Removal
1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
2. Refer to: Differential Case - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (205-02 Rear Drive Axle/Differential, Removal and Installation).
Page 548 of 3039
Installation
3. Special Tool(s): 204-335
1. NOTE: Make sure the new bushes are installed in the correct
orientation.
.
Special Tool(s): 204-275, 204-601, 303-1121, 204-274
2. Refer to: Differential Case - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (205-02 Rear Drive Axle/Differential, Removal and Installation). www.JagDocs.com
Page 638 of 3039

Published: 11-May-2011
Rear Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Brake
Pads Vehicles With: High Performance Brakes
Removal and Installation
Special Tool(s)
206-080
Brake caliper piston retractor tool
206-081
Brake caliper piston retractor tool
303-588
Remover, Crankshaft Pulley/Damper Removal
WARNINGS:
Failure to release the tension and calibrate the electric parking brake during rear parking brake related service procedures,
could cause the parking brake to function incorrectly or become inoperative.
Do not allow dirt or foreign liquids to enter the reservoir. Use only new brake fluid of the correct specification from
airtight containers. Do not mix brands of brake fluid as they may not be compatible.
Brake pads must be renewed in axle sets only, otherwise braking efficiency may be impaired.
CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove the fluid and clean the area
with water.
NOTES:
Only extraction bolt from special tool 303-588 is used.
Removal steps in this procedure may contain installation details.
1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
Page 642 of 3039
10.
11. NOTE: Left-hand shown, right-hand similar.
Special Tool(s): 303-588 Special Tool(s): 206-080 Special Tool(s): 206-081 Using the special tools, fully retract the brake
caliper piston.
12.
Repeat the above procedure on the opposite side.
Installation
1. NOTE: The brake pad wear sensor retaining tang must be
installed to the sensor prior to installation to the brake
pad.
2. To install, reverse the removal procedure.
3. Repeat the above procedure on the opposite side.
Page 688 of 3039
Published: 08-Oct-2012
Power Brake Actuation - Brake Vacuum Pump V8 5.0L Petrol/V8 S/C 5.0L
Petrol
Removal and Installation
Removal
CAUTION: Make sure that all openings are sealed. Use new blanking caps.
NOTE: Removal steps in this procedure may contain installation details.
1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
2. Refer to: Engine Oil Draining and Filling (303-01, General Procedures).
3.
4. CAUTION: Be prepared to collect escaping oil.
Torque: 12 Nm