2010 JAGUAR XFR Exhaust

Cooper Pegler

Burgess Hill
Sussex
RH 15 9LA
Telephone (014446) 42526

Sika Ltd

Watchmead
Welwyn Garden City
Hertfordshire
AL7 1BQ
Telephone (01707) 394444
www.sika.co.uk
SATA Spray Equipment

Minden Industrial equipment
16 Greyfriars Road
Moreton Hall
Bury St Edmunds
Suffolk
IP32 7DX
Telephone (01284) 760791
www.sata.com
Henkel Loctite Adhesives Limited

Technologies House
Wood Lane End
Hemel Hempstead
Hertfordshire
HP2 4RQ
Telephone (01442) 278000
www.loctite.co.uk
Teroson

Henkel Ltd
Apollo Court
2 Bishops Square Business Park
Hatfield
Hertfordshire
AL10 9EY
Telephone (01707) 635000
www.henkel.co.uk
Underbody sealer

Under floor areas and the front part of the spare wheel well are treated with a plastisol PVC underbody sealer. This material is
not suitable for re-treatment. When repairing areas of underbody sealer, strip the factory-applied underbody sealer back to a
suitable break point. Ensure that a clean metal surface is exposed and that the edge of the existing adheres soundly to the
panel.

Apply new underbody sealer between primer and surface paint operations. Apply seam sealer as necessary before application
of underbody sealer. Ensure that blanking plugs and grommets in the floor pan (except those used for wax injection) are fitted
before underbody sealer application. Refit any heat-fusible plugs which have been disturbed in repair with the aid of a hot air
blower, or replace with rubber grommets


CAUTION: Ensure that suspension units, wheels, tires, power unit, drive shafts, exhaust and brakes, (including all
mounting points), are shielded prior to application of fresh underbody sealer. www.JagDocs.com

one side.

29. If the right-hand front side member and suspension top mount assembly
is to be repaired, remove the front to rear brake pipes.

30. Remove the exhaust heat shields.

31. Release and position the front side member and suspension top mount
wiring harness to one side.

32. Remove any remaining miscellaneous components from the repair area
as necessary.


33. NOTE: Remove the sealer to expose the spot welds.
Drill out the spot welds as indicated.











34. NOTES:


Remove the sealer to expose the spot welds.


Use a belt sander where there is no access to drill. The three spot
welds at the rocker panel should be drilled from outside and right
through, to allow MAG plug welding on installation
Drill out the spot welds as indicated. www.JagDocs.com

Removal and Installation).

7. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

8. Disconnect the generator electrical connectors.

9. If the left-hand rear quarter panel is to be repaired, remove the
loadspace left-hand trim panel.
For additional information, refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).

10. If the right-hand rear quarter panel is to be repaired, remove the
auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation).

11. Remove any electrical components in the local area of repair to prevent
damage.

12. Remove the rear muffler.
For additional information, refer to: Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).

13. Remove the exhaust muffler and tailpipe heatshield.

14. Remove the rear scuff plate trim panel.
For additional information, refer to: Rear Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

15. Remove the loadspace trim panel.
For additional information, refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

16. Remove the forced air extraction grille.

17. Release and lay aside the back panel and loadspace wiring harness.

18. Remove the luggage compartment lid weatherstrip.

19. Remove the rear bumper cover side retainer.

20. Remove the roof moulding.

21. Remove the headliner.
For additional information, refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).

22. Remove the side air curtain module.
www.JagDocs.com

(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

5. Disconnect the generator electrical connectors.

6. Remove any electrical components in the local area of repair to prevent
damage.

7. Remove the Rear Bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).

8. Remove the rear muffler.
For additional information, refer to: Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).

9. Remove the exhaust muffler and tailpipe heatshield.

10. Remove the forced air extraction grille.