HAC-42
< COMPONENT DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
DEFROSTER DOOR MOTOR CIRCUIT
DEFROSTER DOOR
MOTOR CIRCUIT
System DescriptionINFOID:0000000005147697
SYSTEM DESCRIPTION
Component Parts
Defroster door control system components are:• A/C auto amp.
• A/C and AV switch assembly
• Defroster door motor
• PBR (Built into defroster door motor)
• In-vehicle sensor
• Ambient sensor
• Optical sensor
• Intake sensor
System Operation
The A/C auto amp. determines defroster door position bas ed on the position of the defroster switch. When the
defroster switch is depressed, the defroster door motor rotates directing air to the defroster ducts. When any
mode other than defroster is selected, the defroster moto r rotates in the opposite direction closing off air flow
to the defroster ducts.
In the AUTO mode, the A/C auto amp. determines def roster door position based on the ambient temperature,
the intake air temperature and the in-vehicle temperature.
COMPONENT DESCRIPTION
Defroster door motor
The defroster door motor is attached to the front heater & cooling
unit assembly. The A/C auto amp. sends a voltage to rotate to the
defroster door directing the air flow either to the defroster ducts, or to
the floor ducts, depending on which way the voltage and ground are
applied to the motor leads. Motor rotation is conveyed to a lever
which activates the defroster door.
AWIIA0151GB
WJIA0592E
Revision: April 20092010 QX56
BLOWER MOTOR CONTROL SYSTEMHAC-47
< COMPONENT DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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BLOWER MOTOR CONTROL SYSTEM
System DescriptionINFOID:0000000005147700
SYSTEM DESCRIPTION
Component Parts
Blower speed control system components are:• A/C auto amp.
• A/C and AV switch assembly
• Variable blower control
• Front blower motor relay
• Front blower motor
• In-vehicle sensor
• Ambient sensor
• Optical sensor
• Intake sensor
System Operation
Automatic Mode
In the automatic mode, the blower motor speed is calc ulated by the A/C auto amp. and variable blower control
based on input from the in-vehicle sensor, optical sens or, intake sensor and ambient sensor, and potentio tem-
perature control (PTC).
When the air flow is increased, the blower motor s peed is adjusted gradually to prevent a sudden increase in
air flow.
In addition to manual air flow control and the usual automat ic air flow control, starting air flow control, low
water temperature starting control and high passenger compartment temperature starting control are avail-
able.
Starting Blower Speed Control
Start up from cold soak condition (Automatic mode).
In a cold start up condition where the engine coolant temperature is below 50 °C (122° F), the blower will not
operate at blower speed 1 for a short period of time ( up to 210 seconds). The exact start delay time varies
depending on the ambient and engine coolant temperatures.
In the most extreme case (very low ambient temper ature) the blower starting delay will be 210 seconds as
described above. After the coolant temperature reaches 50 °C (122 °F), or the 210 seconds has elapsed, the
blower speed will increase to the objective blower speed.
Start up from usual operating or hot soak condition (Automatic mode).
The blower will begin operation momentarily after the AUTO switch is pushed. The blower speed will gradually
rise to the objective speed over a time period of 3 seconds or less (actual time depends on the objective
blower speed).
AWIIA0173GB
Revision: April 20092010 QX56
HAC-68
< COMPONENT DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
MAGNET CLUTCH
MAGNET CLUTCH
System DescriptionINFOID:0000000005147713
SYSTEM DESCRIPTION
The A/C auto amp. controls compressor operation
based on ambient and intake temperature and a signal
from ECM.
Low Temperature Protection Control
The A/C auto amp. will turn the compressor ON or O FF as determined by a signal detected by the intake sen-
sor and the ambient sensor.
When intake air temperature is higher than the preset va lue, the compressor turns ON. The compressor turns
OFF when intake air temperature is lower than the pres et value. That preset value is dependent on the ambi-
ent temperature, refer to the following table.
Magnet Clutch Com ponent Function CheckINFOID:0000000005147714
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OP ERATIONAL CHECK - MAGNET CLUTCH
1. Turn ignition switch ON.
2. Press the A/C switch.
3. Press vent switch ( ).
4. Display shows , A/C. Confirm that the compress or clutch engages (sound or visual inspection). (Dis-
charge air and blower speed will depend on ambi ent, in-vehicle and set temperatures.)
Is the inspection result normal?
YES >> Inspection End.
NO >> Go to diagnosis procedure. Refer to HAC-68, "
Magnet Clutch Diagnosis Procedure".
Magnet Clutch Diagnosis ProcedureINFOID:0000000005147715
Regarding Wiring Diagram information, refer to HAC-91, "Wiring Diagram".
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH
Ambient temperature °C ( °F) Compressor ON intake temperature °C ( °F) Compressor OFF intake temperature °C ( °F)
0 (32) 5.5 (42) 5.0 (41)
10 (50) 5.5 (42) 5.0 (41)
20 (68) 5.5 (42) 5.0 (41)
30 (86) 4.0 (39) 3.5 (38)
40 (104) 3.5 (38) 3.0 (37)
50 (122) 3.5 (38) 3.0 (37)
Revision: April 20092010 QX56
MAGNET CLUTCHHAC-69
< COMPONENT DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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SYMPTOM: Magnet clutch does not engage when A/C switch is ON.
1.CHECK INTAKE AND AMBIENT SENSOR CIRCUITS
Check intake and ambient sensors. Refer to HAC-23, "
A/C and AV Switch Assembly Self-Diagnosis".
Is the inspection result normal?
YES >> GO TO 2.
NO >> • Malfunctioning intake sensor. Refer to HAC-83, "
Intake Sensor Diagnosis Procedure".
• Malfunctioning ambient sensor. Refer to HAC-75, "
Ambient Sensor Diagnosis Procedure".
2.PERFORM AUTO ACTIVE TEST
Refer to PCS-14, "
CONSULT - III Function (IPDM E/R)".
Does magnet clutch operate?
YES >> • WITH CONSULT-III GO TO 5.
• WITHOUT CONSULT-III GO TO 6.
NO >> Check 10A fuse (No. 42, located in IPDM E/R), and GO TO 3.
3.CHECK CIRCUIT CONTINUITY BETW EEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and compressor (magnet clutch) connector.
3. Check continuity between IPDM E/R harness connector E119 terminal 11 and A/C compressor harness connector F3 terminal
1.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK MAGNET CLUTCH CIRCUIT
AWIIA1070GB
11 – 1 : Continuity should exist.
WJIA0560E
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HAC-70
< COMPONENT DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
MAGNET CLUTCH
Check for operation sound when applying battery voltage direct cur-
rent to terminal.
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-35, "Removal and
Installation of IPDM E/R".
NO >> Replace magnet clutch. Refer to HA-32, "
Removal and
Installation for Compressor Clutch".
5.CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
Check compressor ON/OFF signal. Refer to HAC-20, "
CONSULT-III Function (HVAC)".
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 6.
6.CHECK CIRCUIT CONTINUITY BETW EEN BCM AND A/C AUTO AMP.
1. Turn ignition switch OFF.
2. Disconnect BCM connector and A/C auto amp. connector.
3. Check continuity between BCM harness connector M18 (A) ter- minal 27 and A/C auto amp. harness connector M49 (B) terminal
4.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair harness or connector.
7.CHECK VOLTAGE FOR A/C AUTO AMP. (A/C COMPRESSOR ON SIGNAL)
1. Reconnect BCM connector and A/C auto amp. connector.
2. Turn ignition switch ON.
3. Check voltage between A/C auto amp. harness connector M49 terminal 4 and ground.
Is the inspection result normal?
YES >> GO TO 8.
NO-1 >> If the voltage is approx. 5V when A/C switch is ON, replace A/C auto amp. Refer to VTL-7,
"Removal and Installation".
NO-2 >> If the voltage is approx. 0V when A/C switch is OFF, replace BCM. Refer to BCS-59, "
Removal
and Installation".
8.CHECK REFRIGERANT PRESSURE SENSOR
1. Start engine.
SJIA0197E
A/C SW ON : COMP ON SIG ON
A/C SW OFF : COMP ON SIG OFF
27 - 4 Continuity should exist.
AWIIA0199ZZ
Te r m i n a l s
Condition Voltage
(+)
(-)
A/C auto
amp. con-
nector Te r m i n a l N o .
M49 4 Ground A/C switch: ON Approx. 0V
A/C switch: OFF Approx. 5V
AWIIA0200ZZ
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AMBIENT SENSORHAC-75
< COMPONENT DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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AMBIENT SENSOR
Component DescriptionINFOID:0000000005147718
COMPONENT DESCRIPTION
Ambient Sensor
The ambient sensor (1) is attached on the radiator core support (left
side). It detects ambient temperature and converts it into a value
which is then input into the A/C auto amp.
AMBIENT TEMPERATURE INPUT PROCESS
The A/C auto amp. includes a processing circuit for the ambient sensor input. However, when the temperature
detected by the ambient sensor increases quickly, the pr ocessing circuit retards the A/C auto amp. function. It
only allows the A/C auto amp. to recognize an ambient temperature increase of 0.33°C (0.6 °F) per 100 sec-
onds.
This prevents constant adjustments due to momentary conditions, such as stopping after high speed driving.
Although the actual ambient temperature has not changed, the temperature detected by the ambient sensor
will increase. This is because the heat from the engine comp artment can radiate to the front grille area, loca-
tion of the ambient sensor.
Ambient Sensor Diagnosis ProcedureINFOID:0000000005147719
Regarding Wiring Diagram information, refer to HAC-91, "Wiring Diagram".
DIAGNOSTIC PROCEDURE FOR AMBIENT SENSOR
SYMPTOM: Ambient sensor circuit is open or shorted. (40 or 41 is
indicated on A/C auto amp. as a result of conducting the A/C auto
amp. self-diagnosis)
1.CHECK VOLTAGE BETWEEN AMBIENT SENSOR AND GROUND
AWIIA0238ZZ
AWIIA0160GB
Revision: April 20092010 QX56
HAC-76
< COMPONENT DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
AMBIENT SENSOR
1. Disconnect ambient sensor connector.
2. Turn ignition switch ON.
3. Check voltage between ambient sensor harness connector E1
terminal 1 and ground.
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK CIRCUIT CONTINUITY BETWEEN AM BIENT SENSOR AND A/C AUTO AMP.
1. Turn ignition switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between am bient sensor harness connector
E1 (B) terminal 2 and A/C auto amp. harness connector M49 (A)
terminal 26.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK AMBIENT SENSOR
Check the ambient sensor circuit. Refer to HAC-76, "
Ambient Sensor Component Inspection".
Is the inspection result normal?
YES >> 1. Replace A/C auto amp. Refer to VTL-7, "Removal and Installation".
2. GO TO HAC-23, "
A/C Auto Amp. Self-Diagnosis" and perform self-diagnosis.
NO >> 1. Replace ambient sensor. 2. GO TO HAC-23, "
A/C Auto Amp. Self-Diagnosis" and perform self-diagnosis.
4.CHECK CIRCUIT CONTINUITY BETWEEN AM BIENT SENSOR AND A/C AUTO AMP.
1. Turn ignition switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between am bient sensor harness connector
E1 (B) terminal 1 and A/C auto amp. harness connector M49 (A)
terminal 25.
4. Check continuity between am bient sensor harness connector
E1 (B) terminal 1 and ground.
Is the inspection result normal?
YES >> 1. Replace A/C auto amp. Refer to VTL-7, "Removal and Installation".
2. GO TO HAC-23, "
A/C Auto Amp. Self-Diagnosis" and perform self-diagnosis.
NO >> Repair harness or connector.
Ambient Sensor Component InspectionINFOID:0000000005147720
COMPONENT INSPECTION
Ambient Sensor
1 - Ground : Approx. 5V
AWIIA0161ZZ
2 - 26: Continuity should exist.
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1 - 25: Continuity should exist.
1 - Ground : Continuity should not exist.
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Revision: April 20092010 QX56
AMBIENT SENSORHAC-77
< COMPONENT DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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After disconnecting ambient sensor (1) connector E1, measure
resistance between terminals 1 and 2 at sensor component side,
using the table below.
If NG, replace ambient sensor. Refer to HA-45, "
Removal and Instal-
lation".
Temperature °C ( °F) Resistance kΩ
− 15 (5) 12.73
− 10 (14) 9.92
− 5 (23) 7.80
0 (32) 6.19
5 (41) 4.95
10 (50) 3.99
15 (59) 3.24
20 (68) 2.65
25 (77) 2.19
30 (86) 1.81
35 (95) 1.51
40 (104) 1.27
45 (113) 1.07
AWIIA0276ZZ
Revision: April 20092010 QX56