BRC-102
< SYMPTOM DIAGNOSIS >[VDC/TCS/ABS]
VDC/TCS/ABS
SYMPTOM DIAGNOSIS
VDC/TCS/ABS
Symptom TableINFOID:0000000005148085
If ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp turn ON, perform self-diagnosis.
NOTE:
• 1: The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
• 2: Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly depressed. However, this
is normal.
- When shifting gears
- When driving on slippery road
- During cornering at high speed
- When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
- When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher] Symptom
Check itemReference
Excessive ABS function operation fre-
quency Brake force distribution
BRC-103, "
Diag-
nosis Procedure"Looseness of front and rear axle
Wheel sensor and rotor system
Unexpected pedal reaction Brake pedal stroke
BRC-104, "
Diag-
nosis Procedure"Make sure the braking force is sufficient when the ABS is not operating.
The braking distance is long Check stopping distance when the ABS is not operating. BRC-105, "
Diag-
nosis Procedure"
ABS function does not operate (Note 1) ABS actuator and electric
unit (control unit)BRC-106, "Diag-
nosis Procedure"
Pedal vibration or ABS operation sound
occurs (Note 2)Brake pedal
BRC-107, "Diag-
nosis Procedure"ABS actuator and electric unit (control unit)
Vehicle jerks during VDC/TCS/ABS con-
trol ABS actuator and electric unit (control unit)
BRC-108, "
Diag-
nosis Procedure"TCM
ECM
Revision: April 20092010 QX56
EXCESSIVE ABS FUNCTION OPERATION FREQUENCYBRC-103
< SYMPTOM DIAGNOSIS > [VDC/TCS/ABS]
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EXCESSIVE ABS FUNCTION OPERATION FREQUENCY
Diagnosis ProcedureINFOID:0000000005148086
1.CHECK START
Check front and rear brake force di stribution using a brake tester.
Is the inspection result normal?
YES >> GO TO 2
NO >> Check brake system.
2.CHECK FRONT AND REAR AXLE
Make sure that there is no excessive play in the front and rear axles. Refer to front: FAX-6, "
On-Vehicle
Inspection and Service", Rear: RAX-6, "On-Vehicle Inspection and Service".
Is the inspection result normal?
YES >> GO TO 3
NO >> Repair or replace malfunctioning components.
3.CHECK WHEEL SENSOR AND SENSOR ROTOR
Check the following.
• Wheel sensor installation for damage.
• Sensor rotor installation for damage.
• Wheel sensor connector connection.
• Wheel sensor harness inspection.
Is the inspection result normal?
YES >> GO TO 4
NO >> • Replace wheel sensor or sensor rotor. Refer to BRC-114, "
Removal and Installation".
• Repair harness.
4.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off af ter the ignition switch is turned ON or when driving.
Is the ABS warning lamp illuminated?
YES >> Perform self-diagnosis. Refer to BRC-23, "CONSULT-III Function (ABS)".
NO >> Normal
Revision: April 20092010 QX56
NORMAL OPERATING CONDITIONBRC-109
< SYMPTOM DIAGNOSIS > [VDC/TCS/ABS]
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NORMAL OPERATING CONDITION
DescriptionINFOID:0000000005148092
Symptom Result
Slight vibrations are felt on the brake pedal and the operation noises occur, when VDC, TCS or ABS is acti-
vated. This is a normal condi-
tion due to the VDC,
TCS or ABS activation.
Stopping distance is longer than that of vehicles without ABS when the vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
The brake pedal moves and generates noises, when TCS or VDC is activated due to rapid acceleration or
sharp turn.
The brake pedal vibrates and motor operation noises occur from the engine room, after the engine starts and
just after the vehicle starts. This is normal, and it is
caused by the ABS op-
eration check.
Depending on the road conditions, the driver may experience a sluggish feel. This is normal, because
TCS places the highest
priority on the optimum
traction (stability).
TCS may activate momentarily if wheel speed changes when driving over location where friction coefficient
varies, when downshifting, or when fully depressing accelerator pedal.
The ABS warning lamp, VDC OFF indicato
r lamp and SLIP indicator lamp may turn ON when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is rotating on a turntable or located on
a ship while the engine is running. In this case, restart the
engine on a normal
road. If the normal con-
dition is restored, there
is no malfunction. At
that time, erase the self-
diagnosis memory.
VDC may not operate normally or the ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp
may illuminate, when running on a special road that is extremely slanted (e.g. bank in a circuit course).
A malfunction may occur in the yaw rate/side/decel G sensor system, when the vehicle turns sharply, such
as during a spin turn, axle turn, or drift driving, while the VDC function is off (VDC OFF indicator lamp illumi-
nated).
The vehicle speed will not increase even though the accelerator pedal is depressed, when inspecting the
speedometer on a 2-wheel chassis dynamometer.
Normal (Deactivate the
VDC/TCS function be-
fore performing an in-
spection on a chassis
dynamometer.)
VDC OFF indicator lamp and SLIP indicator lamp may simultaneously turn on when low tire pressure warn-
ing lamp turns on. This is not a VDC sys-
tem error but results
from characteristic
change of tire.
Revision: April 20092010 QX56
PREPARATIONBRC-113
< PREPARATION > [VDC/TCS/ABS]
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000005148097
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000005148098
Tool number
(Kent-Moore No.)
Tool name Description
KV991J0080
(J-45741)
ABS active wheel sensor tester Checking operation of ABS active wheel sen-
sors
WFIA0101E
Tool name
Description
1. Flare nut crowfoot
2. Torque wrench Removing and installing brake piping
a: 10 mm (0.39 in)/12 mm (0.47 in)
S-NT360
Revision: April 20092010 QX56
BRC-114
< REMOVAL AND INSTALLATION >[VDC/TCS/ABS]
WHEEL SENSORS
REMOVAL AND INSTALLATION
WHEEL SENSORS
Removal and InstallationINFOID:0000000005148099
REMOVAL
1. Remove wheel sensor bolt.
• When removing the front wheel sensor, first remove t he disc rotor to gain access to the front wheel sen-
sor bolt. Refer to BR-31, "
Removal and Installation of Brake Caliper and Rotor".
• When removing the rear wheel sensor, first remove the rear hub and bearing assembly to gain access to
the rear wheel sensor bolt. Refer to RAX-8, "
Removal and Installation".
2. Pull out the sensor, being careful to turn it as little as possible. CAUTION:
• Do not pull on the sensor harness.
3. Disconnect wheel sensor harness electrical connec tor, then remove harness from attaching points.
INSTALLATION
Installation is in the reverse order of removal. Tighten wheel sensor bolt to specification.
CAUTION:
• Inspect wheel sensor O-ring, replace sensor assembly if damaged.
• Before installing wheel sensor, make sure no foreign materials (such as iron fragments) are adhered
to the pick-up part of the sensor, to the inside of the sensor hole or on the rotor mating surface.
• Apply a coat of suitable grease to the wheel sensor O-ring and hole. Refer to MA-13, "
Fluids and
Lubricants".
WFIA0376E
Revision: April 20092010 QX56
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)BRC-117
< REMOVAL AND INSTALLATION > [VDC/TCS/ABS]
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• Always tighten brake tubes to sp ecification when installing.
• Never reuse drained brake fluid.
• After installation of the ABS actuator and elect ric unit (control unit), perform the following.
- Refill brake system with new br ake fluid. Then bleed the air from the system. Refer to BR-17, "
Bleed-
ing Brake System".
- Adjust the steering angle sensor. Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Speci al Repair Requirement".
- Calibrate the decel G sensor. Refer to BRC-9, "
CALIBRATION OF DECEL G SENSOR : Special Repair
Requirement".
Revision: April 20092010 QX56
CCS-1
CRUISE CONTROL
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SECTION CCS
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CONTENTS
CRUISE CONTROL SYSTEM
BASIC INSPECTION ....... .............................3
DIAGNOSIS AND REPAIR WORKFLOW ..... .....3
Work Flow ........................................................... ......3
INSPECTION AND ADJUSTMENT .....................5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ......
5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ..................................
5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .......
5
LASER BEAM AIMING ADJUSTMENT ................ ......5
LASER BEAM AIMING ADJUSTMENT : Outline
of Laser Beam Aiming Adjustment Procedure ..........
5
LASER BEAM AIMING ADJUSTMENT : Prepara-
tion ...................................................................... ......
5
LASER BEAM AIMING ADJUSTMENT : Setting
up the ICC Target Board ...........................................
6
LASER BEAM AIMING ADJUSTMENT : Sensor
Adjustment ................................................................
7
ACTION TEST ....................................................... ......8
ACTION TEST : ICC System Running Test ..............8
FUNCTION DIAGNOSIS ..............................12
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) ........................................................... ....
12
System Description ............................................. ....12
INTELLIGENT CRUISE CONTROL SYSTEM ....13
System Diagram .................................................. ....13
System Description .................................................13
Component Parts Location ......................................15
Component Description ...........................................16
DIAGNOSIS SYSTEM (ICC SENSOR INTE-
GRATED UNIT) ..................................................
17
Diagnosis Description ......................................... ....17
CONSULT-III Function (ICC) ............................... ....18
COMPONENT DIAGNOSIS .........................22
DTC 11 CONTROL UNIT ..................................22
DTC 11 CONTROL UNIT .................................... ....22
DTC 12 VDC CONTROL UNIT ..........................23
DTC 12 VDC CONTROL UNIT ................................23
DTC 20 CAN COMM CIRCUIT ..........................24
DTC 20 CAN COMM CIRCUIT ................................24
DTC 31 POWER SUPPLY CIR1, DTC 34
POWER SUPPLY CIR2 .....................................
25
DTC 31 POWER SUPPLY CIR1, DTC 34 POWER
SUPPLY CIR2 .........................................................
25
DTC 41 VHCL SPEED SE CIRC .......................26
DTC 41 VHCL SPEED SE CIRC .............................26
DTC 43 VDC/TCS/ABS CIRC ...........................27
DTC 43 VDC/TCS/ABS CIRC .................................27
DTC 45 BRAKE SW/STOP L SW .....................28
DTC 45 BRAKE SW/STOP L SW ............................28
DTC 46 OPERATION SW CIRC .......................30
DTC 46 OPERATION SW CIRC ......................... ....30
DTC 74 LASER BEAM OFF CNTR ..................32
DTC 74 LASER BEAM OFF CNTR .........................32
DTC 90 STOP LAMP RLY FIX ..........................33
DTC 90 STOP LAMP RLY FIX ................................33
DTC 92 ECM CIRCUIT ......................................38
DTC 92 ECM CIRCUIT ............................................38
DTC 96 NP RANGE ..........................................39
DTC 96 NP RANGE ............................................ ....39
DTC 97 AT CIRCUIT .........................................40
DTC 97 AT CIRCUIT ...............................................40
Revision: April 20092010 QX56
CCS
INSPECTION AND ADJUSTMENTCCS-5
< BASIC INSPECTION >
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INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPL ACING CONTROL UNIT : Description
INFOID:0000000005145971
Always perform the laser beam aiming adjustment after repl acing the ICC unit. In addition, test the ICC sys-
tem operations to see if it functions normally.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000005145972
1.LASER BEAM AIMING ADJUSTMENT
Adjust laser beam aiming. Refer to CCS-5, "
LASER BEAM AIMING ADJUSTMENT : Outline of Laser Beam
Aiming Adjustment Procedure".
>> GO TO 2
2.ICC SYSTEM ACTION TEST
1. Perform the ICC system operation test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
2. Check that the ICC system operates normally.
>> INSPECTION END.
LASER BEAM AIMI NG ADJUSTMENT
LASER BEAM AIMING ADJUSTMENT : Outlin e of Laser Beam Aiming Adjustment
Procedure
INFOID:0000000005145973
CAUTION:
• The laser beam aiming adjustment can not be performed without CONSULT-III.
• The laser beam aiming adjustment must be performed every time the ICC sensor is removed,
installed or has been moved as a result of a collision.
1. Prepare the vehicle and the work area.
2. Set up the ICC target board. For details, refer to Technical Service Bulletin.
3. Adjust the sensor following the procedure on CONSULT-III.
4. Check system operation after the adjustment.
LASER BEAM AIMING ADJU STMENT : PreparationINFOID:0000000005145974
• Place the vehicle on level ground. Shift the transmi ssion into "P" position and release the parking brake.
• Adjust the tire pressure to the specified value.
• See that there is no load in the vehicle. Coolant , engine oil and fuel should be filled to correct level.
• Check that the vehicle suspension has been adjusted to the standard height by the load leveling rear air sus-
pension system. Refer to SCS-7, "
CONSULT-III Function" .
• Clean the sensor with a soft cloth. Tool number : KV99110100 (J-45718)
LKIA0632E
Revision: April 20092010 QX56