ECM
EC-423
< ECU DIAGNOSIS > [VK56DE]
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LOAD SIGNAL • Ignition switch: ON
Rear window defogger switch is ON
and/or lighting switch is in 2nd.
ON
Rear window defogger switch is OFF
and lighting switch is OFF. OFF
IGNITION SW • Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW • Engine: After warming up, idle the
engine Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
BRAKE SW • Ignition switch: ON Brake pedal: Fully released
OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2 • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
2.0 - 2.8 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
10° - 20 ° BTDC
2,000 rpm 25° - 45 ° BTDC
CAL/LD VALUE • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
3.0 - 9.0 g·m/s
2,500 rpm 9.0 - 28.0 g·m/s
PURG VOL C/V • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
(Accelerator pedal: Not depressed
even slightly, after engine starting.)
0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2) • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
−5° - 5 °CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)
INT/V SOL (B2) • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
0% - 2%
2,000 rpm Approx. 25% - 50%
AIR COND RLY • Engine: After warming up, idle the
engine Air conditioner switch: OFF
OFF
Air conditioner switch: ON
(Compressor: Operates) ON
FUEL PUMP RLY • For 1 second after turning ignition switch ON
•
E
ngine running or cranking ON
• Except above conditions OFF
VENT CONT/V • Ignition switch: ON OFF
THRTL RELAY • Ignition switch: ON ON
COOLING FAN • Engine: After warming up, idle the
engine
• Air conditioner switch: OFF Engine coolant temperature: 99
°C
(210 °F) or less OFF
Engine coolant temperature: 100 °C
(212 °F) or more HI
HO2S2 HTR (B1)
HO2S2 HTR (B2) • Engine speed: Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no load ON
• Engine speed: Above 3,600 rpm OFF
MONITOR ITEM
CONDITION SPECIFICATION
Revision: April 20092010 QX56
EC-424
< ECU DIAGNOSIS >[VK56DE]
ECM
*1: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, the
y differ
from ECM terminals voltage signal.
*2: Before measuring the terminal voltage, confirm the battery is fully charged. Refer to PG-74
.
I/P PULLY SPD • Vehicle speed: More than 20 km/h (12 MPH)
Almost the same speed as the
tachometer indication
VEHICLE SPEED • Turn drive wheels and compare CONSULT-IIl value with the speedometer
indication. Almost the same speed as the
speedometer indication
TRVL AFTER MIL • Ignition switch: ON Vehicle has traveled after MIL has
turned ON.0 - 65,535 km
(0 - 40,723 mile)
A/F S1 HTR (B1)
A/F S1 HTR (B2) • Engine: After warming up, idle the engine
4 - 100%
AC PRESS SEN • Engine: Idle
• Both A/C switch and blower fan switch: ON (Compressor operates.)
1.0 - 4.0V
VHCL SPEED SE • Turn drive wheels and compare CONSULT-IIl value with the speedometer
indication. Almost the same speed as the
speedometer indication
SET VHCL SPD • Engine: Running ASCD: Operating.The preset vehicle speed is dis-
played.
MAIN SW • Ignition switch: ON MAIN switch: Pressed
ON
MAIN switch: Released OFF
CANCEL SW • Ignition switch: ON CANCEL switch: Pressed
ON
CANCEL switch: Released OFF
RESUME/ACC SW • Ignition switch: ON RESUME/ACCELERATE switch:
Pressed
ON
RESUME/ACCELERATE switch: Re-
leased OFF
SET SW • Ignition switch: ON SET/COAST switch: Pressed
ON
SET/COAST switch: Released OFF
DIST SW • Ignition switch: ON DISTANCE switch: Pressed
ON
DISTANCE switch: Released OFF
BRAKE SW1 • Ignition switch: ON Brake pedal: Fully released
ON
Brake pedal: Slightly depressed OFF
BRAKE SW2 • Ignition switch: ON Brake pedal: Fully released
OFF
Brake pedal: Slightly depressed ON
CRUISE LAMP • Ignition switch: ON MAIN switch: Pressed at the 1st time
→ at the 2nd timeON
→ OFF
SET LAMP • MAIN switch: ON
• Vehicle speed: Between 40 km/h
(25 MPH) and 144 km/h (89
MPH) ASCD: Operating
ON
ASCD: Not operating OFF
ALT DUTY • Engine: Idle 0 - 80%
BAT CUR SEN • Engine speed: Idle
• Battery: Fully charged*
2
• Selector lever: P or N
• Air conditioner switch: OFF
•No load Approx. 2,600 - 3,500mV
ALT DUTY SIG • Power generation voltage variable control: Operating
ON
• Power generation voltage variable control: Not operating OFF
MONITOR ITEM
CONDITION SPECIFICATION
Revision: April 20092010 QX56
ECM
EC-433
< ECU DIAGNOSIS > [VK56DE]
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99 G/R
ASCD steering switch
(Models with ASCD system) [Ignition switch: ON]
• ASCD steering switch: OFF
Approximately 4V
[Ignition switch: ON]
• MAIN switch: Pressed Approximately 0V
[Ignition switch: ON]
• CANCEL switch: Pressed Approximately 1V
[Ignition switch: ON]
• RESUME/ACCELERATE switch: Pressed Approximately 3V
[Ignition switch: ON]
• SET/COAST switch: Pressed Approximately 2V
101 R/W Stop lamp switch [Ignition switch: OFF]
• Brake pedal: Fully released
Approximately 0V
[Ignition switch: OFF]
• Brake pedal: Slightly depressed BATTERY VOLTAGE
(11 - 14V)
102 GR/R PNP signal [Ignition switch: ON]
• Selector lever: P or N
Approximately 0V
[Ignition switch: ON]
• Except the above gear position BATTERY VOLTAGE
(11 - 14V)
104 O Throttle cont rol motor relay[Ignition switch: OFF]
BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON] 0 - 1.0V
106 BR/W Accelerator pedal position
sensor 1 [Ignition switch: ON]
• Engine: Stopped
• Accelerator pedal: Fully released
0.5 - 1.0V
[Ignition switch: ON]
• Engine: Stopped
• Accelerator pedal: Fully depressed 4.2 - 4.8V
107 V/R Fuel tank temperature sensor [Engine is running]Approximately 0 - 4.8V
Output voltage varies with fuel
tank temperature.
108 BR/W ICC brake switch
(Models with ICC system)
ASCD brake switch
(Models with ASCD system) [Ignition switch: ON]
• Brake pedal: Slightly depressed
Approximately 0V
[Ignition switch: ON]
• Brake pedal: Fully released BATTERY VOLTAGE
(11 - 14V)
109 L/W Ignition switch [Ignition switch: OFF]
0V
[Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
111 W / B ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition
switch OFF 0 - 1.5V
[Ignition switch: OFF]
• More than a few seconds after turning igni- tion switch OFF BATTERY VOLTAGE
(11 - 14V)
11 3 G R F u e l p u m p r e l a y [Ignition switch: ON]
• For 1 second after turning ignition switch
ON
[Engine is running] 0 - 1.5V
[Ignition switch: ON]
• More than 1 second after turning ignition switch ON BATTERY VOLTAGE
(11 - 14V)
TER-
MI-
NAL NO. WIRE
COLOR ITEM
C
ONDITIONDATA (DC Voltage)
Revision: April 20092010 QX56
EC-478
< SYMPTOM DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM SYMPTOMS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Mass air flow sensor circuit
1
12 2
222 2 EC-104,
EC-110
Engine coolant temperature sensor circuit
333
EC-121,
EC-129
Air fuel ratio (A/F ) sensor 1 circuit EC-137
,
EC-141
,
EC-145
,
EC-149
,
EC-382
Throttle position sensor circuit 22EC-125
,
EC-188
,
EC-306
,
EC-308
,
EC-374
Accelerator pedal position sensor circuit 3 2 1EC-284
,
EC-367
,
EC-370
,
EC-378
Knock sensor circuit 23EC-198
Crankshaft position sensor (POS) circuit 2 2 EC-201
Camshaft position sensor (PHASE) circuit 3 2 EC-205
Vehicle speed signal circuit2 3 33EC-275
Power steering pressu re sensor circuit 23 3 EC-281
ECM 22333333333 EC-284,
EC-286
Intake valve timing control solenoid valve cir-
cuit 32 13223 3
EC-101
Park/Neutral position (PNP) signal circuit3 3 3 33EC-292
Refrigerant pressure sensor circuit 233 4 EC-419
Electrical load signal circuit 3EC-394
Air conditioner circuit 223333333 3 2 HAC-25
ABS actuator and electric unit (control unit) 4 BRC-36
SYMPTOM
Refer-
ence page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Revision: April 20092010 QX56
ENGINE CONTROL SYSTEM SYMPTOMSEC-479
< SYMPTOM DIAGNOSIS > [VK56DE]
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SYMPTOM
Reference
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HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-11
Fuel piping
5 5 5 5 55FL-6
Va p o r l o c k —
Valve deposit 5 555 55 5—
Poor fuel (Heavy weight gasoline,
Low octane) —
Air Air duct
55555 5 EM-25
Air cleaner
EM-25
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555 EM-25
Electric throttle control actuator
EM-26
Air leakage from intake manifold/
Collector/GasketEM-26
Cranking Battery
111111
11
PG-74
Generator circuit
CHG-6
Starter circuit3 STR-8
Signal plate6 EM-45
Park/Neutral position (PNP) sig-
nal4
TM-45
Engine Cylinder head
55555 55 5 EM-68
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-83
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nism Timing chain
55555 55 5EM-45
Camshaft
EM-53
Intake valve timing controlEM-53
Intake valve
3EM-68
Exhaust valve
Revision: April 20092010 QX56
EM-80
< REMOVAL AND INSTALLATION >
ENGINE ASSEMBLY
• Before and during lifting, always check if any harnesses are left connected.
33. Remove the parts that may restrict installation of the engine to the engine stand. NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts.
a. Before removing the drive plate, put a match mark (A) on the crankshaft and drive plate for alignment during installation.
b. Remove the drive plate. • Holding the crankshaft pulley bolt, lock the crankshaft to remove the drive plate bolts.
• Loosen the bolts diagonally.CAUTION:
• Be careful not to damage the drive plate. Especiallyavoid deforming and damaging of the signal plate teeth
(circumference position).
• Place the drive plate with th e signal plate surface facing
other than downward.
• Keep magnetic materials away from the signal plate.
CAUTION:
Use an engine stand that has a load capacity [a pproximately 240kg (529 lb) or more] large enough
for supporting the engine weight.
• If the load capacity of the stand is not adeq uate, remove the following parts beforehand to
reduce the potential risk of overturning the stand.
- Remove the fuel tube and fuel injector assembly. Refer to EM-40, "
Removal and Installation".
- Remove the intake manifold. Refer to EM-26, "
Removal and Installation".
- Remove the ignition coil. Refer to EM-37, "
Removal and Installation".
- Remove the rocker cover. Refer to EM-38, "
Removal and Installation".
- Other removable brackets.
CAUTION:
Before removing the hanging chains, make sure th e engine stand is stable and there is no risk of
overturning.
34. Remove the generator, if necessary. Refer to CHG-21, "
Removal and Installation".
35. Remove the engine mounting insulator and bracket using power tool, if necessary.
INSTALLATION
Installation is in the reverse order of removal.
ALBIA0522ZZ
KBIA2491E
Revision: April 20092010 QX56
EXL-1
DRIVER CONTROLS
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EXL
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CONTENTS
EXTERIOR LIGHTING SYSTEM
BASIC INSPECTION ....... .............................4
DIAGNOSIS AND REPAIR WORKFLOW ..... .....4
Work Flow ........................................................... ......4
FUNCTION DIAGNOSIS ...............................7
HEADLAMP .................................................... .....7
System Diagram .................................................. ......7
System Description ...................................................7
Component Parts Location ........................................7
Component Description .............................................7
DAYTIME LIGHT SYSTEM .................................9
System Diagram .................................................. ......9
System Description ...................................................9
Component Parts Location ........................................9
Component Description ...........................................10
AUTO LIGHT SYSTEM ......................................11
System Diagram ......................................................11
System Description .................................................11
Component Parts Location ......................................12
Component Description ...........................................12
HEADLAMP AIMING SYSTEM (MANUAL) .......13
System Diagram .................................................. ....13
System Description .................................................13
Component Parts Location ......................................13
Component Description ...........................................13
FRONT FOG LAMP ............................................14
System Diagram .................................................. ....14
System Description .................................................14
Component Parts Location ......................................14
Component Description ...........................................14
TURN SIGNAL AND HAZARD WARNING
LAMPS ...............................................................
15
System Diagram .................................................. ....15
System Description .................................................15
Component Parts Location ......................................15
Component Description ....................................... ....16
PARKING, LICENSE PLATE AND TAIL
LAMPS ..............................................................
17
System Diagram ......................................................17
System Description ..................................................17
Component Parts Location ......................................17
Component Description ...........................................18
DIAGNOSIS SYSTEM (BCM) ...........................19
HEADLAMP ........................................................... ....19
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ...........................................................
19
FLASHER ............................................................... ....20
FLASHER : CONSULT-III Function (BCM -
FLASHER) ...............................................................
20
COMB SW .............................................................. ....20
COMB SW : CONSULT-III Function (BCM -
COMB SW) ..............................................................
20
DIAGNOSIS SYSTEM (IPDM E/R) ...................22
Diagnosis Description ..............................................22
CONSULT - III Function (IPDM E/R) .......................24
COMPONENT DIAGNOSIS .........................27
POWER SUPPLY AND GROUND CIRCUIT ....27
BCM (BODY CONTROL MODULE) ...................... ....27
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure ............................................................ ....
27
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) .......................... ....
28
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .................................................................. ....
28
HEADLAMP (HI) CIRCUIT ................................30
Description ...............................................................30
Revision: April 20092010 QX56
EXL-2
Component Function Check ...................................30
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
30
Diagnosis Procedure - With Daytime Light System
...
31
HEADLAMP (LO) CIRCUIT ...............................33
Description ........................................................... ...33
Component Function Check ...................................33
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
33
Diagnosis Procedure - With Daytime Light System
...
34
FRONT FOG LAMP CIRCUIT ...........................36
Description ........................................................... ...36
Component Function Check ...................................36
Diagnosis Procedure ..............................................36
PARKING LAMP CIRCUIT ................................38
Description ........................................................... ...38
Component Function Check ...................................38
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
38
Diagnosis Procedure - With Daytime Light System
...
41
TURN SIGNAL LAMP CIRCUIT ........................44
Description ........................................................... ...44
Component Function Check ...................................44
Diagnosis Procedure ..............................................44
OPTICAL SENSOR ...........................................47
Description ..............................................................47
Component Function Check ...................................47
Diagnosis Procedure ..............................................47
HEADLAMP AIMING SWITCH ..........................49
Description ........................................................... ...49
Diagnosis Procedure - Without Daytime Light Sys-
tem ..........................................................................
49
Diagnosis Procedure - With Daytime Light System
...
50
HEADLAMP .......................................................52
Wiring Diagram .................................................... ...52
DAYTIME LIGHT SYSTEM ................................56
Wiring Diagram .................................................... ...56
AUTO LIGHT SYSTEM ......................................62
Wiring Diagram .................................................... ...62
HEADLAMP AIMING SYSTEM (MANUAL) ......69
Wiring Diagram .................................................... ...69
FRONT FOG LAMP SYSTEM ...........................73
Wiring Diagram .................................................... ...73
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM .............................................. ...
77
Wiring Diagram .................................................... ...77
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM ...............................................
84
Wiring Diagram .................................................... ...84
STOP LAMP ......................................................91
Wiring Diagram .................................................... ...91
BACK-UP LAMP ............................................ ...95
Wiring Diagram .................................................... ...95
TRAILER TOW .................................................100
Wiring Diagram .....................................................100
ECU DIAGNOSIS ......................................106
BCM (BODY CONTROL MODULE) ............... ..106
Reference Value .................................................. .106
Terminal Layout ....................................................109
Physical Values .....................................................109
Wiring Diagram .....................................................115
Fail Safe ...............................................................119
DTC Inspection Priority Chart .............................120
DTC Index ............................................................120
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ................
122
Reference Value .................................................. .122
Terminal Layout ....................................................124
Physical Values .....................................................125
Wiring Diagram .....................................................130
Fail Safe ...............................................................133
DTC Index ............................................................135
SYMPTOM DIAGNOSIS ...........................136
EXTERIOR LIGHTING SYSTEM SYMPTOMS ..136
Symptom Table .................................................... .136
NORMAL OPERATING CONDITION ...............138
Description ........................................................... .138
BOTH SIDE HEADLAMPS DO NOT SWITCH
TO HIGH BEAM ................................................
139
Description ........................................................... .139
Diagnosis Procedure .............................................139
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON .....................................................
140
Description ............................................................140
Diagnosis Procedure .............................................140
PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON ......................
141
Description ........................................................... .141
Diagnosis Procedure .............................................141
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON .....................................................
142
Description ............................................................142
Diagnosis Procedure .............................................142
Revision: April 20092010 QX56