2010 INFINITI QX56 service

PREPARATIONBR-5
< PREPARATION >
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000005147887
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000005147888
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-46532)
Brake and clutch pedal height measure-
ment tool Measuring brake pedal height
38-PFM90.5
(—)
Pro-Cut PFM90 On-Car Brake Lathe Turning rotors
LFIA0227E
ALFIA0092ZZ
Tool name
Description
1. Flare nut crowfoot
2. Torque wrench Removing and installing each brake pip-
ing.
a: 10 mm (0.39 in) / 12 mm (0.47 in)
Power tool Removing nuts, bolts and screws.
S-NT360
PIIB1407E
Revision: April 20092010 QX56

FRONT DISC BRAKEBR-7
< BASIC INSPECTION >
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BASIC INSPECTION
FRONT DISC BRAKE
BRAKE PAD
BRAKE PAD : Front Pad InspectionINFOID:0000000005147890
PA D W E A R
Check pad thickness from the inspection holes on cylinder body.
Check using a scale if necessary.
DISC ROTOR
DISC ROTOR : Front Rotor InspectionINFOID:0000000005147891
VISUAL
Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace as necessary.
RUNOUT
1. Attach disc rotor to wheel hub using wheel nuts (at two or more positions).
2. Inspect runout using a dial gauge placed at 10 mm (0.39 in) inside the disc edge.
NOTE:
Before measuring, make sure that wheel bearing axial end play
is within the specification. Refer to RAX-6, "
On-Vehicle Inspec-
tion and Service".
3. When runout exceeds limit value, displace mounting positions of disc rotor by one hole. And then find a position of the minimum value for runout.
4. If runout is outside the specified value after performing the above operation, turn disc rotor using Tool.
THICKNESS
Standard thickness : Refer to BR-46, "Front Disc
Brake".
Repair limit thickness : Refer to BR-46, "
Front Disc
Brake".
WFIA0522E
Runout limit : Refer to BR-46, "Front Disc
Brake".
(with it attached to the vehicle)
Tool number : 38-PFM90.5 ( — )
BRA0580D
Revision: April 20092010 QX56

REAR DISC BRAKEBR-9
< BASIC INSPECTION >
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REAR DISC BRAKE
BRAKE PAD
BRAKE PAD : Rear Pad InspectionINFOID:0000000005147892
PA D W E A R
Check pad thickness from the inspection holes on cylinder body.
Check using a scale if necessary.
DISC ROTOR
DISC ROTOR : Rear Rotor InspectionINFOID:0000000005147893
VISUAL
Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace as necessary.
RUNOUT
1. Attach disc rotor to wheel hub using wheel nuts (at two or more positions).
2. Inspect runout using dial gauge placed at 10 mm (0.39 in) inside disc edge.
NOTE:
Before measuring, make sure that wheel bearing axial end play
is within the specification. Refer to RAX-6, "
On-Vehicle Inspec-
tion and Service".
3. When runout exceeds limit value, displace mounting positions of disc rotor by one hole. And then find a position of the minimum value for runout.
4. If runout is outside the specified value after performing the above operation, turn disc rotor using Tool.
THICKNESS
Check the thickness of the disc rotor using a micrometer. Replace
disc rotor if the thickness is less than the wear limit. Standard thickness : Refer to
BR-46, "
Rear Disc
Brake".
Repair limit thickness : Refer to BR-46, "
Rear Disc
Brake".
BRA0010D
Runout limit : Refer to BR-46, "Rear Disc Brake".
(With it attached to the vehicle)
Tool number : 38-PFM90.5 ( — )
BRA0697D
Standard thickness : Refer to BR-46, "Rear
Disc Brake".
Repair limit thickness : Refer to BR-46, "
Rear
Disc Brake".
Thickness variation
(Measured at 8 positions) : Refer to
BR-46, "
Rear
Disc Brake".
SFIA2284E
Revision: April 20092010 QX56

BR-40
< DISASSEMBLY AND ASSEMBLY >
FRONT DISC BRAKE
4. Remove piston seals from cylinder body, using a suitable tool.CAUTION:
• Be careful not to damage cylinder inner wall.
• Do not reuse piston seals.
5. Remove the bleeder valve and cap.
CALIPER INSPECTION
Cylinder Body
Check inside surface of cylinder for score, rust, wear, damage or foreign materials. If any of the above condi-
tions are observed, replace cylinder body.
Minor damage from rust or foreign materials may be el iminated by polishing surface with a fine emery paper.
Replace cylinder body if necessary.
CAUTION:
Use new brake fluid for cleaning. Do not use mineral oils such as gasoline or kerosene.
Torque Member
Check for wear, cracks, and damage. If damage or def ormation is present, replace the affected part.
Piston
Check piston for score, rust, wear, damage or presence of foreign materials. Replace if any of the above con-
ditions are observed.
CAUTION:
Piston sliding surface is plated, do not polish with emery paper even if rust or foreign materials are
stuck to sliding surface.
Sliding Pins, and Sliding Pin Boots
Check sliding pin and sliding pin boot for wear, damage, and cracks. If damage or deformation is present,
replace the affected part.
CAUTION:
Trailing/upper slidi ng pin must be replaced at each service.
ASSEMBLY
CAUTION:
Do not use NISSAN Rubber Grease ( KRE00 00010, KRE00 00010 01) when assembling.
1. Install the bleeder valve and cap.
2. Apply Molykote M-77 grease to new piston seals and insert seals into grooves on cylinder body.
CAUTION:
Do not reuse piston seals.
SFIA0141E
SFIA2399E
Revision: April 20092010 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)BR-45
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005147925
Unit: mm (in)
Brake PedalINFOID:0000000005147926
Unit: mm (in)
CAUTION:
When equipped with adjustable pedal, the pedal must be in the forward most position (closest to the floor) for pedal height
adjustment. Front brake Brake model
AD41VA
Rotor outer diameter × thickness 350 x 30 (13.78 x 1.181)
Pad Length × width × thickness 151.6 x 56.5 x 12.0 (5.97 x 2.22 x 0.476)
Cylinder bore diameter 50.8 (2.00)
Rear brake Brake model AD14VE
Rotor outer diameter × thickness 320 x 14 (12.60 x 0.551)
Pad Length × width × thickness 83.0 x 33.0 x 12.0 (3.268 x 1.299 x 0.472)
Cylinder bore diameter 48 (1.89)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C215T
Diaphragm diameter 215 (8.46)
Recommended brake fluid Refer to MA-13, "
Fluids and Lubricants".
Pedal free height (H) with pedal in forward most position 182.3 - 192.3 (7.18 - 7.57)
Pedal travel (T) 153.3 (6.04)
Stop lamp switch and ASCD cancel switch threaded end to brake pedal bracket gap 0.74 - 1.96 (0.029 - 0.077)
ALFIA0149ZZ
Revision: April 20092010 QX56

BR-46
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Brake Booster
INFOID:0000000005147927
Unit: mm (in)
Check ValveINFOID:0000000005147928
Front Disc BrakeINFOID:0000000005147929
Unit: mm (in)
Rear Disc BrakeINFOID:0000000005147930
Unit: mm (in)
Output rod length [at -66.7 kPa (-500 mmHg, -19.69 inHg) vacuum] 15.6 - 15.9 (0.614 - 0.626)
Input rod installation length (B) 151 (5.94)
SBR208E
WFIA0382E
Vacuum leakage
[at vacuum of – 66.7 kPa(– 500 mmHg, – 19.69 inHg)]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Brake model
AD41VA
Brake pad Standard thickness (new)
12.0 (0.476)
Repair limit thickness 1.0 (0.039)
Disc rotor Standard thickness (new)
30 (1.181)
Repair limit thickness 28 (1.102)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.03 (0.001)
Brake model AD14VE
Brake pad Standard thickness (new)
12.0 (0.472)
Repair limit thickness 1.0 (0.039)
Revision: April 20092010 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)BR-47
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Disc rotor Standard thickness (new)
14.0 (0.551)
Repair limit thickness 12.0 (0.472)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.05 (0.002)
Brake model
AD14VE
Revision: April 20092010 QX56

BRC-1
BRAKES
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SECTION BRC
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CONTENTS
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
BASIC INSPECTION ....... .............................
4
DIAGNOSIS AND REPAIR WORKFLOW ..... .....4
Work Flow ........................................................... ......4
Diagnostic Work Sheet ..............................................7
INSPECTION AND ADJUSTMENT .....................8
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ......
8
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ..................................
8
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .......
8
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION ............................................ ......
8
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ..........................
8
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require-
ment ..........................................................................
8
CALIBRATION OF DECEL G SENSOR ............... ......9
CALIBRATION OF DECEL G SENSOR : Descrip-
tion ............................................................................
9
CALIBRATION OF DECEL G SENSOR : Special
Repair Requirement ..................................................
9
FUNCTION DIAGNOSIS ..............................11
VDC ................................................................ ....11
System Diagram .................................................. ....11
System Description .................................................11
Component Parts Location ......................................12
Component Description ...........................................13
TCS .....................................................................14
System Diagram .................................................. ....14
System Description .................................................14
Component Parts Location ......................................15
Component Description ....................................... ....16
ABS ...................................................................17
System Diagram ......................................................17
System Description ..................................................17
Component Parts Location ......................................18
Component Description ...........................................19
EBD ...................................................................20
System Diagram ......................................................20
System Description ..................................................20
Component Parts Location ......................................21
Component Description ...........................................22
DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] .......
23
CONSULT-III Function (ABS) ..................................23
COMPONENT DIAGNOSIS .........................28
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR-1 ................................................................
28
Description ........................................................... ....28
DTC Logic ................................................................28
Diagnosis Procedure ...............................................28
Component Inspection .............................................30
Special Repair Requirement ....................................30
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR-2 ................................................................
31
Description ...............................................................31
DTC Logic ................................................................31
Diagnosis Procedure ...............................................31
Component Inspection .............................................33
Special Repair Requirement ....................................33
C1109 POWER AND GROUND SYSTEM ........34
Description ...............................................................34
DTC Logic ................................................................34
Diagnosis Procedure ...............................................34
Special Repair Requirement ....................................35
Revision: April 20092010 QX56