2010 INFINITI QX56 service

BCS
BCS-1
ELECTRICAL & POWER CONTROL
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SECTION BCS
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CONTENTS
BODY CONTROL SYSTEM
BCM
BASIC INSPECTION ....... .............................
3
INSPECTION AND ADJUSTMENT ................ .....3
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ......
3
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ..................................
3
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .......
3
CONFIGURATION ................................................. ......3
CONFIGURATION : Description ...............................3
CONFIGURATION : Special Repair Requirement ......4
FUNCTION DIAGNOSIS .. .............................5
BODY CONTROL SYSTEM ........................... .....5
System Description ............................................. ......5
Component Parts Location ........................................6
COMBINATION SWITCH READING SYSTEM
.....
7
System Diagram .................................................. ......7
System Description ...................................................7
Component Parts Location ......................................10
SIGNAL BUFFER SYSTEM ...............................12
System Diagram .................................................. ....12
System Description .................................................12
POWER CONSUMPTION CONTROL SYS-
TEM ....................................................................
13
System Diagram .................................................. ....13
System Description .................................................13
Component Parts Location ......................................15
DIAGNOSIS SYSTEM (BCM) ............................16
COMMON ITEM ..................................................... ....16
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) .....................................................
16
BCM ....................................................................... ....16
BCM : CONSULT-III Function (BCM - BCM) ...........17
DOOR LOCK .......................................................... ....17
DOOR LOCK : CONSULT-III Function (BCM -
DOOR LOCK) ..........................................................
17
REAR WINDOW DEFOGGER ............................... ....17
REAR WINDOW DEFOGGER : CONSULT-III
Function (BCM - REAR DEFOGGER) .....................
18
BUZZER ................................................................. ....18
BUZZER : CONSULT-III Function (BCM - BUZZ-
ER) ..........................................................................
18
INT LAMP ............................................................... ....18
INT LAMP : CONSULT-III Function (BCM - INT
LAMP) ......................................................................
19
MULTIREMOTE ENT ............................................. ....20
MULTIREMOTE ENT : CONSULT-III Function
(BCM - MULTIREMOTE ENT) .................................
20
HEADLAMP ........................................................... ....21
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ...........................................................
22
WIPER .................................................................... ....23
WIPER : CONSULT-III Function (BCM - WIPER) ....23
FLASHER ............................................................... ....24
FLASHER : CONSULT-III Function (BCM -
FLASHER) ...............................................................
24
AIR CONDITIONER ............................................... ....24
AIR CONDITIONER : CONSULT-III Function
(BCM - AIR CONDITIONER) ...................................
24
INTELLIGENT KEY ................................................ ....25
INTELLIGENT KEY : CONSULT-III Function
(BCM - INTELLIGENT KEY) ....................................
25
Revision: April 20092010 QX56

BCS
INSPECTION AND ADJUSTMENTBCS-3
< BASIC INSPECTION > [BCM]
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BASIC INSPECTION
INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN
REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPL ACING CONTROL UNIT : Description
INFOID:0000000005146380
When replacing BCM, save or print current vehicle specification with CONSULT-III configuration before
replacement.
Configuration has three functions as follows
• READ CONFIGURATION is the function to read (e xtract) vehicle configuration of current BCM.
• WRITE CONFIGURATION - Manual sele ction is the function to select and write vehicle configuration on
BCM manually.
• WRITE CONFIGURATION - Config file is the function to write vehicle configuration with the data extracted
from current BCM.
CAUTION:
• When replacing BCM, you must perform WRITE CONFIGURATION with CONSULT-III.
• Complete the procedure of WRITE CONFIGURATION in order.
• If you set incorrect WRITE CONF IGURATION, incidents will occur.
• Configuration is different for each vehicle model. Confirm conf iguration of each vehicle model.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000005146381
1. SAVING VEHICLE SPECIFICATION
Perform “READ CONFIGURATION” with CONSULT-III to save or print current vehicle specification.
>> GO TO 2
2. REPLACE BCM
Replace BCM. Refer to BCS-59, "
Removal and Installation".
>> GO TO 3
3. WRITING VEHICLE SPECIFICATION
Perform “WRITE CONFIGURATION - Config file” or “WRITE CONFIGURATION - Manual selection” with
CONSULT-III to write vehicl e specification. Refer to BCS-4, "
CONFIGURATION : Special Repair Require-
ment".
>> GO TO 4
4. INITIALIZE BCM (NATS)
Perform BCM initialization. (NATS)
>> Work End.
CONFIGURATION
CONFIGURATION : DescriptionINFOID:0000000005146382
Vehicle specification needs to be written with CONSULT- III because it is not written after replacing BCM.
Configuration has three functions as follows
• READ CONFIGURATION is the function to read (e xtract) vehicle configuration of current BCM.
• WRITE CONFIGURATION - Manual sele ction is the function to select and write vehicle configuration on
BCM manually.
• WRITE CONFIGURATION - Config file is the function to write vehicle configuration with the data extracted
from current BCM.
CAUTION:
Revision: April 20092010 QX56

BCS-36
< COMPONENT DIAGNOSIS >[BCM]
COMBINATION SWITCH INPUT CIRCUIT
Is the measurement value normal?
YES >> GO TO 4
NO >> Replace BCM. Refer to
BCS-59, "
Removal and Installation".
4. CHECK COMBINATION SWITCH
Check combination switch. Refer to BCS-38, "
Description".
Is the check result normal?
YES >> Replace BCM. Refer to BCS-59, "Removal and Installation".
NO >> Replace the combination switch (applicable parts). Refer to EXL-154, "
Removal and Installation".
Special Repair RequirementINFOID:0000000005146423
1. ADDITIONAL SERVICE WHEN REPLACING BCM
>> Refer to BCS-3, "
ADDITIONAL SERVICE WHEN REPLAC ING CONTROL UNIT : Special Repair
Requirement".
SystemTe r m i n a l s
Vo l ta g e
(Approx.)
(+)
(− )
BCM
Ground
Connector Terminal
INPUT 1
M186
Refer to BCS-
40, "Refer-
ence Value".
INPUT 2
5
INPUT 3 4
INPUT 4 3
INPUT 5 2
Revision: April 20092010 QX56

BCS
COMBINATION SWITCH OUTPUT CIRCUITBCS-37
< COMPONENT DIAGNOSIS > [BCM]
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COMBINATION SWITCH
OUTPUT CIRCUIT
Diagnosis ProcedureINFOID:0000000005146424
Regarding Wiring Diagram information, refer to BCS-49, "Wiring Diagram".
1. CHECK OUTPUT 1 - 5 SYSTEM CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect BCM and combination switch.
3. Check continuity between BCM harness connector and combi- nation switch harness connector.
Does continuity exist?
YES >> GO TO 2
NO >> Repair or replace harness.
2. CHECK OUTPUT 1 - 5 SYSTEM CIRCUIT FOR SHORT
Check for continuity between BCM harness connector and ground.
Does continuity exist?
YES >> Repair or replace harness.
NO >> GO TO 3
3. CHECK COMBINATION SWITCH
Check combination switch. Refer to BCS-38, "
Description".
Is the check result normal?
YES >> Replace BCM. Refer to BCS-59, "Removal and Installation".
NO >> Replace combination switch (applicable parts). Refer to EXL-154, "
Removal and Installation".
Special Repair RequirementINFOID:0000000005146425
1. ADDITIONAL SERVICE WHEN REPLACING BCM
>> Refer to BCS-3, "
ADDITIONAL SERVICE WHEN REPLAC ING CONTROL UNIT : Special Repair
Requirement".
SystemBCM
Combination switch
Continuity
Connector Terminal Connector Terminal
OUTPUT 1
M18(A) 36
M28(B) 1
Ye s
OUTPUT 2
352
OUTPUT 3 343
OUTPUT 4 334
OUTPUT 5 325
ALMIA0278ZZ
SystemBCM
GroundContinuity
Connector Terminal
OUTPUT 1
M1836
No
OUTPUT 2
35
OUTPUT 3 34
OUTPUT 4 33
OUTPUT 5 32
ALMIA0279ZZ
Revision: April 20092010 QX56

BCS
PRECAUTIONSBCS-57
< PRECAUTION > [BCM]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005384312
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005282709
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: April 20092010 QX56

BR-1
BRAKES
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SECTION BR
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BRAKE SYSTEM
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Brake System ....................................4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
FUNCTION DIAGNOSIS ...............................6
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
6
NVH Troubleshooting Chart ................................ ......6
BASIC INSPECTION ....................................7
FRONT DISC B RAKE .................................... .....7
BRAKE PAD .......................................................... ......7
BRAKE PAD : Front Pad Inspection .........................7
DISC ROTOR ......................................................... ......7
DISC ROTOR : Front Rotor Inspection .....................7
REAR DISC BRAKE ...................................... .....9
BRAKE PAD .......................................................... ......9
BRAKE PAD : Rear Pad Inspection ..........................9
DISC ROTOR ......................................................... ......9
DISC ROTOR : Rear Rotor Inspection ......................9
BRAKE BOOSTER ........................................ ....10
Inspection ............................................................ ....10
VACUUM LINES ............................................. ....11
Inspection ............................................................ ....11
BRAKE MASTER CYLINDER ..........................12
On Board Inspection ................................................12
BRAKE TUBE AND HOSE ...............................13
Hydraulic Circuit ......................................................13
FRONT BRAKE ..................................................... ....13
FRONT BRAKE : Inspection ......................... ...........13
REAR BRAKE ........................................................ ....14
REAR BRAKE : Inspection ........................ ..............14
ON-VEHICLE MAINTEN ANCE ....................15
BRAKE PEDAL .................................................15
Inspection and Adjustment .................................. ....15
BRAKE FLUID ..................................................17
On Board Inspection ............................................ ....17
Drain and Refill ........................................................17
Bleeding Brake System ...........................................17
ON-VEHICLE REPAIR .................................19
BRAKE PEDAL .................................................19
Removal and Installation ..................................... ....19
BRAKE TUBE AND HOSE ...............................21
Hydraulic Circuit ......................................................21
Removal and Installation of Front Brake Piping
and Brake Hose .......................................................
21
Removal and Installation of Rear Brake Piping
and Brake Hose .......................................................
22
Inspection After Installation .....................................23
BRAKE MASTER CYLINDER ..........................25
Removal and Installation .........................................25
BRAKE BOOSTER ...........................................26
Removal and Installation ..................................... ....26
VACUUM LINES ...............................................28
Revision: April 20092010 QX56

BR-2
Removal and Installation ........................................28
FRONT DISC BRAKE ........................................29
Exploded View of Brake Pads ............................. ...29
Removal and Installation of Brake Pads .................29
Brake Burnishing Procedure ...................................30
Exploded View of Brake Caliper .............................31
Removal and Installation of Brake Caliper and Ro-
tor ...........................................................................
31
REAR DISC BRAKE ..........................................34
Exploded View of Brake Pads ............................. ...34
Removal and Installation of Brake Pad ..................34
Brake Burnishing Procedure ...................................35
Exploded View of Brake Caliper .............................35
Removal and Installation of Brake Caliper and
Disc Rotor ............................................................ ...
36
DISASSEMBLY AND ASSEMBLY .............37
BRAKE MASTER CYLINDER ........................ ...37
Disassembly and Assembly ................................. ...37
FRONT DISC BRAKE .......................................39
Disassembly and Assembly ................................. ...39
REAR DISC BRAKE ....................................... ...42
Disassembly and Assembly ................................. ...42
SERVICE DATA AND SPECIFICATIONS
(SDS) .......... ................................. ...............
45
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ...
45
General Specification ........................................... ...45
Brake Pedal ............................................................45
Brake Booster .........................................................46
Check Valve ............................................................46
Front Disc Brake .....................................................46
Rear Disc Brake ......................................................46
Revision: April 20092010 QX56

PRECAUTIONSBR-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005403123
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005403124
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: April 20092010 QX56