EM-118
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
Connecting Rod Bearing Oil Clearance
Unit: mm (in)
UndersizeThicknessCrank pin journal diameter “Dp”
0.25 (0.0098) 1.627 - 1.635 (0.0641 - 0.0644) Grind so that bearing clearance is the specified value.
Items StandardLimit
Connecting rod bearing oil clearance 0.020 - 0.039 (0.0008 - 0.0015) 0.055 (0.0022)
Revision: April 20092010 QX56
HEADLAMPEXL-7
< FUNCTION DIAGNOSIS >
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FUNCTION DIAGNOSIS
HEADLAMP
System DiagramINFOID:0000000005146604
System DescriptionINFOID:0000000005369868
Control of the headlamp system operation is dependent upon t he position of the combination switch (lighting
and turn signal switch). When the combination switch (lighting and turn signal switch) is placed in the 2nd posi-
tion, the BCM (body control module) receives input requesting the headlamps and park lamps to illuminate.
This input is communicated to the IPDM E/R (intelligent power distribution module engine room) via the CAN
communication lines. The CPU (central processing unit) of the IPDM E/R controls the headlamp LH high,
headlamp RH high and headlamp low relay coils. When energiz ed, these relays direct power to the respective
headlamps, which then illuminate.
Component Parts LocationINFOID:0000000005146606
Component DescriptionINFOID:0000000005146607
XENON HEADLAMP
AWLIA1755GB
1. BCM M18, M20 (view with instrument
panel removed) 2. IPDM E/R E122, E123, E124 3. Combination switch (lighting and turn
signal switch) M28
4. Combination meter M23, M24
AWLIA1625ZZ
Revision: April 20092010 QX56
EXL-8
< FUNCTION DIAGNOSIS >
HEADLAMP
A Xenon type headlamp is adapted to the low beam headlamps. Xenon bulbs do not use a filament. Instead,
they produce light when a high voltage current is pa ssed between two tungsten electrodes through a mixture
of Xenon (an inert gas) and certain other metal halides. In addition to added lighting power, electronic control
of the power supply gives the headlamps stable quality and tone color. Following are some of the advantages
of the Xenon type headlamp.
• The light produced by the headlamps is a white color comparable to sunlight that is easy on the eyes.
• Light output is nearly double that of halogen headlamps, affording increased area of illumination.
• The light features a high relative spectral distribution at wavelengths to which the human eye is most sensi- tive. This means that even in the rain, more light is reflected back from the road surface toward the vehicle,
for added visibility.
• Power consumption is approximately 25 percent less than halogen headlamps, reducing battery load.
HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION
With the combination switch (lighting and turn signal switch) in the 2ND position and placed in HIGH position,
the BCM receives input requesting the headlamp high beams to illuminate. The flash to pass feature can be
used any time and also sends a signal to the BCM. This input is communicated to the IPDM E/R via the CAN
communication lines. The CPU of the combination meter c ontrols the ON/OFF status off the HIGH BEAM indi-
cator. The CPU of the IPDM E/R controls the headlamp high relay coil which supplies power to the high beam
headlamps.
The combination meter receives a high beam request signal (ON) via the CAN communication lines and turns
the high beam indicator lamp ON.
EXTERIOR LAMP BATTERY SAVER CONTROL
With the combination switch (lighting and turn signal switch) in the 2nd position and the ignition switch is
turned from ON or ACC to OFF, the battery saver feature is activated.
Under this condition, the headlamps remain illuminated for 5 minutes unless the lighting switch position is
changed. If the lighting switch position is changed, then the headlamps are turned off.
This setting can be changed by CONSULT-III. Refer to BCS-22, "
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP)".
Revision: April 20092010 QX56
EXL-14
< FUNCTION DIAGNOSIS >
FRONT FOG LAMP
FRONT FOG LAMP
System DiagramINFOID:0000000005369879
System DescriptionINFOID:0000000005369880
The front fog lamps are activated with the combination switch (lighting and turn signal switch). The combina-
tion switch (lighting and turn signal switch) signal to the BCM is monitored with the BCM combination switch
reading function. When the fog lamps are turned ON wit h the combination switch (lighting and turn signal
switch), the BCM sends a front fog lamp request signal via CAN communication lines to the IPDM E/R. The
IPDM E/R grounds the front fog lamp relay coil to activate the front fog lamps.
Component Parts LocationINFOID:0000000005146622
Component DescriptionINFOID:0000000005369881
FRONT FOG LAMP OPERATION
When the combination switch (lighting and turn signal switch) is in front fog lamp ON position and also in 1ST
or 2ND position or AUTO position (headlamp is ON), the BCM detects FR FOG ON and the HEAD LAMP1, 2
ON or the AUTO LIGHT ON. The BCM sends a front fog lamp request ON signal via the CAN communication
lines to the IPDM E/R. The IPDM E/R then turns ON t he front fog lamp relay sending power to the front fog
lamps.
AWLIA1719GB
1. BCM M18, M20 (view with instrument
panel removed) 2. IPDM E/R E122, E123, E124 3. Combination switch (lighting and turn
signal switch) M28
AWNIA0509ZZ
Revision: April 20092010 QX56
EXL-22
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (IPDM E/R)
DIAGNOSIS SYSTEM (IPDM E/R)
Diagnosis DescriptionINFOID:0000000005369886
AUTO ACTIVE TEST
Description
In auto active test mode, the IPDM E/R sends a drive signal to the follo wing systems to check their operation.
• Oil pressure low/coolant pressure high warning indicator
• Oil pressure gauge
• Rear window defogger
• Front wipers
• Tail, license and parking lamps
• Front fog lamps
• Headlamps (Hi, Lo)
• A/C compressor (magnetic clutch)
• Cooling fan
Operation Procedure
1. Close the hood and front door RH, and lift the wiper a rms from the windshield (to prevent windshield dam-
age due to wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield before hand.
2. Turn ignition switch OFF.
3. Turn the ignition switch ON and, within 20 seconds, press the front door switch LH 10 times. Then turn the ignition switch OFF.
4. Turn the ignition switch ON within 10 seconds. Af ter that the horn sounds once and the auto active test
starts.
5. After a series of the following operations is repeated 3 times, auto active test is completed.
NOTE:
When auto active test mode has to be cancelled halfway through test, turn ignition switch OFF.
CAUTION:
• If auto active test mode cannot be actuated, check door switch system. Refer to DLK-71, "
Descrip-
tion".
• Do not start the engine.
Inspection in Auto Active Test Mode
When auto active test mode is actuated, the following 7 steps are repeated 3 times.
Operation
sequence Inspection Location
Operation
1 Rear window defogger 10 seconds
2 Front wipers LO for 5 seconds → HI for 5 seconds
WKIA4655E
Revision: April 20092010 QX56
DIAGNOSIS SYSTEM (IPDM E/R)EXL-23
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Concept of auto active test
• IPDM E/R starts the auto active test with the door
switch signals transmitted by BCM via CAN communica-
tion. Therefore, the CAN communication line between IPDM E/R and BCM is considered normal if the auto
active test starts successfully.
• The auto active test facilitates troubleshooting if any systems controlled by IPDM E/R cannot be operated.
Diagnosis chart in auto active test mode
3 Tail, license and parking lamps 10 seconds
4 Front fog lamps 10 seconds
5 Headlamps LO for 10 seconds → HI on-off for 5 seconds
6 A/C compressor (magnet clutch) ON ⇔ OFF 5 times
7 Cooling fan 10 seconds
Operation
sequence Inspection Location
Operation
WKIA5163E
SymptomInspection contentsPossible cause
Oil pressure low warning indicator does not operate Perform auto active test.
Does the oil pressure low
warning indicator operate?YES
• IPDM E/R signal input cir-
cuit
• ECM signal input circuit
• CAN communication signal
between ECM and combi-
nation meter
NO • CAN communication signal
between IPDM E/R, BCM
and combination meter
Oil pressure gauge does not operate Perform auto active test.
Does the oil pressure gauge
operate?YES IPDM E/R signal input circuit
NO • CAN communication signal
between IPDM E/R, BCM
and combination meter
Rear window defogger does not operate Perform auto active test.
Does the rear window defog-
ger operate?YES BCM signal input circuit
NO • Harness or connector be-
tween A/C and AV switch
assembly and AV control
unit
• CAN communication signal between BCM and IPDM E/
R
Revision: April 20092010 QX56
DIAGNOSIS SYSTEM (IPDM E/R)EXL-25
< FUNCTION DIAGNOSIS >
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ACTIVE TEST
Te s t i t e m
TAIL&CLR REQ
[OFF/ON] ×Displays the status of the position light request signal received from BCM via CAN
communication.
HL LO REQ
[OFF/ON] ×
Displays the status of the low beam request signal received from BCM via CAN
communication.
HL HI REQ
[OFF/ON] ×Displays the status of the high beam request signal received from BCM via CAN
communication.
FR FOG REQ
[OFF/ON] ×Displays the status of the front fog lamp request signal received from BCM via
CAN communication.
FR WIP REQ
[STOP/1LOW/LOW/HI] ×
Displays the status of the front wiper request signal received from BCM via CAN
communication.
WIP AUTO STOP
[STOP P/ACT P] ×
Displays the status of the front wiper auto stop signal judged by IPDM E/R.
WIP PROT
[OFF/Block] ×
Displays the status of the front wiper fail-safe operation judged by IPDM E/R.
ST RLY REQ
[OFF/ON] Displays the status of the starter request signal received from ECM via CAN com-
munication.
IGN RLY
[OFF/ON] ×
Displays the status of the ignition relay judged by IPDM E/R.
RR DEF REQ
[OFF/ON] ×Displays the status of the rear defogger request signal received from AV control
unit via CAN communication.
OIL P SW
[OPEN/CLOSE] Displays the status of the oil pressure switch judged by IPDM E/R.
DTRL REQ
[OFF] Displays the status of the daytime light request signal received from BCM via CAN
communication.
HOOD SW
[OPEN/CLOSE] Displays the status of the hood switch judged by IPDM E/R.
THFT HRN REQ
[OFF/ON] Displays the status of the theft warning horn request signal received from BCM
via CAN communication.
HORN CHIRP
[OFF/ON] Displays the status of the horn reminder signal received from BCM via CAN com-
munication.
Monitor Item
[Unit] MAIN SIG-
NALS Description
Test item
Operation Description
REAR DEFOGGER OFF
OFF
ON Operates rear window defogger relay.
FRONT WIPER OFF
OFF
LO Operates the front wiper relay.
HI Operates the front wiper relay and front wiper high relay.
MOTOR FAN 1O
FF
2O FF
3 Operates the cooling fan relay.
4 Operates the cooling fan relay.
Revision: April 20092010 QX56
BCM (BODY CONTROL MODULE)EXL-107
< ECU DIAGNOSIS >
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LIGHT SW 1ST Lighting switch OFF OFF
Lighting switch 1st
ON
HEAD LAMP SW1 Headlamp switch OFF
OFF
Headlamp switch 1st ON
HEAD LAMP SW2 Headlamp switch OFF
OFF
Headlamp switch 1st ON
HI BEAM SW High beam switch OFF
OFF
High beam switch HI ON
IGN ON SW Ignition switch OFF or ACC
OFF
Ignition switch ON ON
IGN SW CAN Ignition switch OFF or ACC
OFF
Ignition switch ON ON
INT VOLUME Wiper intermittent dial is in a dial position 1 - 7 1 - 7
I-KEY LOCK LOCK button of Intelligent Key is not pressed
OFF
LOCK button of Intelligent Key is pressed ON
I-KEY UNLOCK UNLOCK button of Intelligent Key is not pressed
OFF
UNLOCK button of Intelligent Key is pressed ON
KEY CYL LK-SW Door key cylinder LOCK position
ON
Door key cylinder other than LOCK position OF
KEY CYL UN-SW Door key cylinder UNLOCK position
ON
Door key cylinder other than UNLOCK position ON
KEY ON SW Mechanical key is removed from key cylinder
OFF
Mechanical key is inserted to key cylinder ON
OIL PRESS SW • Ignition switch OFF or ACC
• Engine running
OFF
Ignition switch ON ON
OPTICAL SENSOR Bright outside of the vehicle
Close to 5V
Dark outside of the vehicle Close to 0V
PASSING SW Other than lighting switch PASS
OFF
Lighting switch PASS ON
PUSH SW Return to ignition switch to LOCK position
OFF
Press ignition switch ON
REAR DEF SW Rear window defogger switch OFF
OFF
Rear window defogger switch ON ON
RR WASHER SW Rear washer switch OFF
OFF
Rear washer switch ON ON
RR WIPER INT Rear wiper switch OFF
OFF
Rear wiper switch INT ON
RR WIPER ON Rear wiper switch OFF
OFF
Rear wiper switch ON ON
RR WIPER STOP Rear wiper stop position
OFF
Other than rear wiper stop position ON
RR WIPER STP2 Rear wiper stop position
OFF
Other than rear wiper stop position ON
Monitor Item
Condition Value/Status
Revision: April 20092010 QX56