EC-118
< COMPONENT DIAGNOSIS >[VK56DE]
P0116 ECT SENSOR
P0116 ECT SENSOR
Component DescriptionINFOID:0000000005149126
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses
a thermistor which is sensitive to
the change in temperature. The elec trical resistance of the ther-
mistor decreases as temperature increases.
*: This data is reference value and is measured between ECM terminal 73 (Engine
coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doi ng so may result in dam-
age to the ECM's transistor. Use a ground ot her than ECM terminals, such as the ground.
On Board Diagnosis LogicINFOID:0000000005149127
NOTE:
If DTC P0116 is displayed with P0117 or P0118, first perform the trouble diagnosis for DTC P0117,
P0118. Refer to EC-122, "
DTC Confirmation Procedure".
DTC Confirmation ProcedureINFOID:0000000005149128
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next step.
• Turn ignition switch OFF and wait at least 10 seconds.
• Turn ignition switch ON.
• Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following pro cedure, do not fill with the fuel.
1. Start engine and warm it up to normal operating temperature.
2. Rev engine up to 2,000 rpm for more than10 minutes.
3. Move the vehicle to a cool place, then stop engine and turn ignition switch OFF.
4. Check resistance between “fuel level sensor and fuel pump” terminals 3 and 4.
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Engine coolant
temperature °C ( °F)] Voltage* (V)
Resistance (kΩ)
− 10 (14) 4.47.0 - 11.4
20 (68) 3.52.1 - 2.9
50 (122) 2.20.68 - 1.00
90 (194) 0.90.236 - 0.260
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DTC No. Trouble diagnosis name DTC detecting conditionPossible cause
P0116
0116 Engine coolant tempera-
ture sensor circuit range/
performance Engine coolant temperature signal from engine
coolant temperature sensor does not fluctuate,
even when some time has passed after starting
the engine with pre-warming up condition. • Harness or connectors
(High or low resistance in the circuit)
• Engine coolant temperature sensor
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P0116 ECT SENSOREC-119
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5. Soak the vehicle until the resistance between “fuel
level sensor and fuel pump” terminals 3 and 4
becomes 0.5 k Ω higher than the value measured before soaking.
CAUTION:
Never turn ignition switch ON during the soaking time.
NOTE:
Soak time changes depending on ambient air temperature. It may take several hours.
6. Start engine and let it idle for 5 minutes.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-119, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005149129
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-85, "
Ground Inspection".
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-119, "
Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace engine coolant temperature sensor.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "
How to Check Terminal" and GI-38, "Intermittent Incident".
For Wiring Diagram, refer to EC-435, "
Wiring Diagram - ENGINE CONTROL SYSTEM -".
>> INSPECTION END
Component InspectionINFOID:0000000005149130
ENGINE COOLANT TEMPERATURE SENSOR
1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
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EC-226
< COMPONENT DIAGNOSIS >[VK56DE]
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
DTC Confirmation Procedure
INFOID:0000000005167700
Perform PROCEDURE FOR MALFUNCTION A first.
If the DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
PROCEDURE FOR MALFUNCTION A
TESTING CONDITION:
• Perform “DTC CONFIRMATION PROCEDURE” when the fuel level is between 1/4 and 3/4 full, and
vehicle is placed on flat level surface.
• Always perform test at a temperature of 5 to 60 °C (41° F).
• Cool the vehicle so that engine coolant temperature becomes same level as ambient temperature.
With CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Check that the following condition are met.
FUEL T/TMP SE: 0 – 35 °C (32 – 95° F)
3. Start engine and wait at least 60 seconds.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-227, "
Diagnosis Procedure".
With GST
1. Turn ignition switch ON.
2. Set voltmeter probes to ECM terminal 107 (FTT sensor signal)
and ground.
3. Check that the voltage is 3.1 – 4.2 V.
4. Start engine and wait at least 60 seconds.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-227, "
Diagnosis Procedure".
PROCEDURE FOR MALFUNCTION B
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Always perform test at a temperature of 5 °C (41 °F) or more.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON.
6. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-III.
7. Touch “START”.
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EC-302
< COMPONENT DIAGNOSIS >[VK56DE]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
On Board Diagn
osis LogicINFOID:0000000005149350
NOTE:
•If DTC P1217 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P1217 is displayed with DTC P0607, first perform the trouble diagno sis for DTC P0607. Refer
to EC-288
.
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnorma lly high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to CO-10
.
2. After refilling coolant, run engine to en sure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000005149351
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap and/or reservoir tank cap when the engine is hot. Serious burns could
be caused by high pressure fluid escaping fr om the radiator and/or reservoir tank.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-392,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-392,
"Diagnosis Procedure".
3. Turn ignition switch ON.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat) • Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate proper- ly (Overheat).
• Engine coolant was not added to the system using the proper filling method.
• Engine coolant is not within the specified
range. • Harness or connectors
(The cooling fan circuit is open or short-
ed.)
• Cooling fan
• Cooling fan (crankshaft driven)
• IPDM E/R (Cooling fan relay)
•Radiator hose
•Radiator
•Radiator cap
• Reservoir tank
• Reservoir tank cap
• Water pump
•Thermostat
For more informat ion, refer to EC-304,
"Main 13 Causes of Overheating".
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P1217 ENGINE OVER TEMPERATUREEC-303
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4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
5. If the results are NG, go to
EC-392, "
Diagnosis Procedure".
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool befo re checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-392,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-392,
"Diagnosis Procedure".
3. Disconnect engine coolant temper ature sensor harness connec-
tor.
4. Connect 150 Ω resistor to engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates. CAUTION:
Be careful not to overheat engine.
6. If NG, go to EC-392, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005149352
1.CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION
1. Start engine and let it idle.
2. Make sure that cooling fan (crankshaft driven) operates normally.
OK or NG
OK (With CONSULT-III)>>GO TO 2.
OK (Without CONSULT-III)>>GO TO 3.
NG >> Check cooling fan (crankshaft driven). Refer to CO-18, "
Removal and Installation (Crankshaft
Driven Type)".
2.CHECK COOLING FAN MOTOR OPERATION
With CONSULT-III
1. Start engine and let it idle.
2. Select “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to “PROCEDURE A”.)
3.CHECK COOLING FAN MOTOR OPERATION
Without CONSULT-III
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect 150 Ω resistor to engine coolant temperature sensor harness connector.
3. Start engine and let it idle.
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EC-304
< COMPONENT DIAGNOSIS >[VK56DE]
P1217 ENGINE OVER TEMPERATURE
4. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to “PROCEDURE
A”.)
4.CHECK COOLING SYSTEM FOR LEAK
Refer to CO-10, "
Inspection".
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. •Hose
• Radiator
• Radiator cap
• Water pump
• Reservoir tank
5.CHECK COMPONENT PARTS
Check the following.
• RESERVOIR TANK CAP (Refer to CO-10, "
Inspection".)
• Thermostat. (Refer to CO-22, "
Removal and Installation".)
• Engine coolant temperature sensor. (Refer to EC-123, "
Component Inspection".)
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning component.
6.CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-304, "
Main 13 Causes of Overheating".
>> INSPECTION END
Main 13 Causes of OverheatingINFOID:0000000005149353
SEF882V
Engine Step Inspection item EquipmentStandardReference page
OFF 1 • Blocked radiator • Blocked condenser
• Blocked radiator grille
• Blocked bumper • Visual
No blocking —
2 • Coolant mixture • Coolant tester 50 - 50% coolant mixtureCO-10
3 • Coolant level • VisualCoolant up to MAX level in
reservoir tank and radiator
filler neck CO-11, "Changing Engine
Coolant"
4 • Reservoir tank cap • Pre
ssure tester 95 - 125 kPa
(0.97 - 1.28 kg/cm2, 14 -
18 psi) (Limit) CO-10, "
Inspection"
ON*25 • Coolant leaks
• VisualNo leaks CO-10, "Inspection"
ON*26 • Thermostat • Touch the upper and
lower radiator hoses Both hoses should be hot
CO-22, "Removal and In-
stallation"
ON*17 • Cooling fan • CONSULT-IIIOperating See trouble diagnosis for
DTC P1217 ( EC-36
).
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P1217 ENGINE OVER TEMPERATUREEC-305
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*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to
CO-8, "
Troubleshooting Chart".
OFF 8 • Combustion gas leak • Color checker chemical
tester 4 Gas analyzerNegative
—
ON*
39 • Coolant temperature gauge • Visual Gauge less than 3/4 when
driving —
• Coolant overflow to res- ervoir tank • Visual
No overflow during driving
and idling CO-11, "
Changing Engine
Coolant"
OFF*410 • Coolant return from res-
ervoir tank to radiator • Visual Should be initial level in
reservoir tank CO-11, "Changing Engine
Coolant"
OFF 12 • Cylinder head
• Straight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-72, "Inspection After
Disassembly"
13 • Cylinder block and pis-
tons • Visual No scuffing on cylinder
walls or piston EM-90, "Inspection After
Disassembly"
Engine Step Inspection item
EquipmentStandardReference page
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EC-458
< ECU DIAGNOSIS >[VK56DE]
ECM
DTC Inspection Priority Chart
INFOID:0000000005149497
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
Priority Detected items (DTC)
1 • U0101 CAN communication line • U1001 CAN communication line
• P0101 P0102 P0103 Mass air flow sensor
• P0112 P0113 P0127 Intake air temperature sensor
• P0116 P0117 P0118 P0125 Engine coolant temperature sensor
• P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
• P0128 Thermostat function
• P0181 P0182 P0183 Fuel tank temperature sensor
• P0327 P0328 P0332 P0333 Knock sensor
• P0335 Crankshaft position sensor (POS)
• P0340 Camshaft position sensor (PHASE)
• P0460 P0461 P0462 P0463 Fuel level sensor
• P0500 Vehicle speed sensor
• P0605 P0607 ECM
• P0643 Sensor power supply
• P0700 TCM
• P0705 Park/neutral position (PNP) switch
• P0850 Park/neutral position (PNP) switch
• P1550 P1551 P1552 P1553 P1554 Battery current sensor
• P1610 - P1615 NATS
• P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 • P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater • P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
• P0075 P0081 Intake valve timing control solenoid valve
• P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
• P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
• P0441 EVAP control system purge flow monitoring
• P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
• P0447 P0448 EVAP canister vent control valve
• P0451 P0452 P0453 EVAP control system pressure sensor
• P0550 Power steering pressure sensor
• P0603 ECM power supply
• P0710 P0717 P0720 P0731 P0732 P0733 P0734 P0735 P0740 P0744 P0745 P1730 P1752 P1757 P1762 P1767 P1772 P1774 A/T related sensors, solenoid valves and switches
• P1217 Engine over temperature (OVERHEAT)
• P1140 P1145 Intake valve timing control position sensor
• P1805 Brake switch
• P2100 P2103 P2118 Electric throttle control actuator
• P2101 Electric throttle control function
3 • P0011 P0021 Intake valve timing control • P0171 P0172 P0174 P0175 Fuel injection system function
• P0300 - P0308 Misfire
• P0420 P0430 Three way catalyst function
• P0442 EVAP control system (SMALL LEAK)
• P0455 EVAP control system (GROSS LEAK)
• P0456 EVAP control sys tem (VERY SMALL LEAK)
• P0506 P0507 Idle speed control system
• P1148 P1168 Closed loop control
• P1211 TCS control unit
• P1212 TCS communication line
• P1421 Cold start control
• P1564 ICC/ASCD steering switch
• P1568 ICC command value
• P1572 ICC/ASCD brake switch
• P1574 ICC/ASCD vehicle speed sensor
• P2119 Electric throttle control actuator
Revision: April 20092010 QX56