EC-214
< COMPONENT DIAGNOSIS >[VK56DE]
P0441 EVAP CONTROL SYSTEM
TESTING CONDITION:
Always perform test at a temperature of 5
°C (41 °F) or more.
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-III.
5. Touch “START”. If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-III screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “ SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
214, "Diagnosis Procedure".
Overall Function CheckINFOID:0000000005149236
Use this procedure to check the overall monitoring func tion of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control system pressure sensor signal) and ground.
6. Check EVAP control system pre ssure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1 minute.
8. Verify that EVAP control system pressure sensor value stays 0.1 V less than the value at idle speed (mea- sured at step 6) for at least 1 second.
9. If NG, go to EC-214, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005149237
1.CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-III)>>GO TO 2.
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 12.0 msec
COOLAN TEMP/S More than 0°C (32 °F)
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PBIB1109E
Revision: April 20092010 QX56
EC-394
< COMPONENT DIAGNOSIS >[VK56DE]
ELECTRICAL LOAD SIGNAL
ELECTRICAL LOAD SIGNAL
DescriptionINFOID:0000000005149471
The electrical load signal (Headlamp switch signal, r
ear window defogger switch signal, etc.) is transferred
through the CAN communication line from BCM to ECM via IPDM E/R.
Diagnosis ProcedureINFOID:0000000005149472
1.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
1. Turn ignition switch ON.
2. Connect CONSULT-III and select “DATA MONITOR” mode.
3. Select “LOAD SIGNAL” and check indication under the following conditions.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
2.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Check “LOAD SIGNAL” indication under the following conditions.
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.
3.CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
Select “HEATER FAN SW” and check indication under the following conditions.
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
4.CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to DEF-4
.
>> INSPECTION END
5.CHECK HEADLAMP SYSTEM
Refer to EXL-7
, or EXL-9.
>> INSPECTION END
6.CHECK HEATER FAN CONTROL SYSTEM
Refer to HAC-47
.
Condition Indication
Rear window defogger switch: ON ON
Rear window defogger switch: OFF OFF
ConditionIndication
Lighting switch: ON at 2nd position ON
Lighting switch: OFF OFF
ConditionIndication
Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
Revision: April 20092010 QX56
ECM
EC-423
< ECU DIAGNOSIS > [VK56DE]
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LOAD SIGNAL • Ignition switch: ON
Rear window defogger switch is ON
and/or lighting switch is in 2nd.
ON
Rear window defogger switch is OFF
and lighting switch is OFF. OFF
IGNITION SW • Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW • Engine: After warming up, idle the
engine Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
BRAKE SW • Ignition switch: ON Brake pedal: Fully released
OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2 • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
2.0 - 2.8 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
10° - 20 ° BTDC
2,000 rpm 25° - 45 ° BTDC
CAL/LD VALUE • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
3.0 - 9.0 g·m/s
2,500 rpm 9.0 - 28.0 g·m/s
PURG VOL C/V • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
(Accelerator pedal: Not depressed
even slightly, after engine starting.)
0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2) • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
−5° - 5 °CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)
INT/V SOL (B2) • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
0% - 2%
2,000 rpm Approx. 25% - 50%
AIR COND RLY • Engine: After warming up, idle the
engine Air conditioner switch: OFF
OFF
Air conditioner switch: ON
(Compressor: Operates) ON
FUEL PUMP RLY • For 1 second after turning ignition switch ON
•
E
ngine running or cranking ON
• Except above conditions OFF
VENT CONT/V • Ignition switch: ON OFF
THRTL RELAY • Ignition switch: ON ON
COOLING FAN • Engine: After warming up, idle the
engine
• Air conditioner switch: OFF Engine coolant temperature: 99
°C
(210 °F) or less OFF
Engine coolant temperature: 100 °C
(212 °F) or more HI
HO2S2 HTR (B1)
HO2S2 HTR (B2) • Engine speed: Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no load ON
• Engine speed: Above 3,600 rpm OFF
MONITOR ITEM
CONDITION SPECIFICATION
Revision: April 20092010 QX56
EXL-22
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (IPDM E/R)
DIAGNOSIS SYSTEM (IPDM E/R)
Diagnosis DescriptionINFOID:0000000005369886
AUTO ACTIVE TEST
Description
In auto active test mode, the IPDM E/R sends a drive signal to the follo wing systems to check their operation.
• Oil pressure low/coolant pressure high warning indicator
• Oil pressure gauge
• Rear window defogger
• Front wipers
• Tail, license and parking lamps
• Front fog lamps
• Headlamps (Hi, Lo)
• A/C compressor (magnetic clutch)
• Cooling fan
Operation Procedure
1. Close the hood and front door RH, and lift the wiper a rms from the windshield (to prevent windshield dam-
age due to wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield before hand.
2. Turn ignition switch OFF.
3. Turn the ignition switch ON and, within 20 seconds, press the front door switch LH 10 times. Then turn the ignition switch OFF.
4. Turn the ignition switch ON within 10 seconds. Af ter that the horn sounds once and the auto active test
starts.
5. After a series of the following operations is repeated 3 times, auto active test is completed.
NOTE:
When auto active test mode has to be cancelled halfway through test, turn ignition switch OFF.
CAUTION:
• If auto active test mode cannot be actuated, check door switch system. Refer to DLK-71, "
Descrip-
tion".
• Do not start the engine.
Inspection in Auto Active Test Mode
When auto active test mode is actuated, the following 7 steps are repeated 3 times.
Operation
sequence Inspection Location
Operation
1 Rear window defogger 10 seconds
2 Front wipers LO for 5 seconds → HI for 5 seconds
WKIA4655E
Revision: April 20092010 QX56
DIAGNOSIS SYSTEM (IPDM E/R)EXL-23
< FUNCTION DIAGNOSIS >
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Concept of auto active test
• IPDM E/R starts the auto active test with the door
switch signals transmitted by BCM via CAN communica-
tion. Therefore, the CAN communication line between IPDM E/R and BCM is considered normal if the auto
active test starts successfully.
• The auto active test facilitates troubleshooting if any systems controlled by IPDM E/R cannot be operated.
Diagnosis chart in auto active test mode
3 Tail, license and parking lamps 10 seconds
4 Front fog lamps 10 seconds
5 Headlamps LO for 10 seconds → HI on-off for 5 seconds
6 A/C compressor (magnet clutch) ON ⇔ OFF 5 times
7 Cooling fan 10 seconds
Operation
sequence Inspection Location
Operation
WKIA5163E
SymptomInspection contentsPossible cause
Oil pressure low warning indicator does not operate Perform auto active test.
Does the oil pressure low
warning indicator operate?YES
• IPDM E/R signal input cir-
cuit
• ECM signal input circuit
• CAN communication signal
between ECM and combi-
nation meter
NO • CAN communication signal
between IPDM E/R, BCM
and combination meter
Oil pressure gauge does not operate Perform auto active test.
Does the oil pressure gauge
operate?YES IPDM E/R signal input circuit
NO • CAN communication signal
between IPDM E/R, BCM
and combination meter
Rear window defogger does not operate Perform auto active test.
Does the rear window defog-
ger operate?YES BCM signal input circuit
NO • Harness or connector be-
tween A/C and AV switch
assembly and AV control
unit
• CAN communication signal between BCM and IPDM E/
R
Revision: April 20092010 QX56
DIAGNOSIS SYSTEM (IPDM E/R)EXL-25
< FUNCTION DIAGNOSIS >
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ACTIVE TEST
Te s t i t e m
TAIL&CLR REQ
[OFF/ON] ×Displays the status of the position light request signal received from BCM via CAN
communication.
HL LO REQ
[OFF/ON] ×
Displays the status of the low beam request signal received from BCM via CAN
communication.
HL HI REQ
[OFF/ON] ×Displays the status of the high beam request signal received from BCM via CAN
communication.
FR FOG REQ
[OFF/ON] ×Displays the status of the front fog lamp request signal received from BCM via
CAN communication.
FR WIP REQ
[STOP/1LOW/LOW/HI] ×
Displays the status of the front wiper request signal received from BCM via CAN
communication.
WIP AUTO STOP
[STOP P/ACT P] ×
Displays the status of the front wiper auto stop signal judged by IPDM E/R.
WIP PROT
[OFF/Block] ×
Displays the status of the front wiper fail-safe operation judged by IPDM E/R.
ST RLY REQ
[OFF/ON] Displays the status of the starter request signal received from ECM via CAN com-
munication.
IGN RLY
[OFF/ON] ×
Displays the status of the ignition relay judged by IPDM E/R.
RR DEF REQ
[OFF/ON] ×Displays the status of the rear defogger request signal received from AV control
unit via CAN communication.
OIL P SW
[OPEN/CLOSE] Displays the status of the oil pressure switch judged by IPDM E/R.
DTRL REQ
[OFF] Displays the status of the daytime light request signal received from BCM via CAN
communication.
HOOD SW
[OPEN/CLOSE] Displays the status of the hood switch judged by IPDM E/R.
THFT HRN REQ
[OFF/ON] Displays the status of the theft warning horn request signal received from BCM
via CAN communication.
HORN CHIRP
[OFF/ON] Displays the status of the horn reminder signal received from BCM via CAN com-
munication.
Monitor Item
[Unit] MAIN SIG-
NALS Description
Test item
Operation Description
REAR DEFOGGER OFF
OFF
ON Operates rear window defogger relay.
FRONT WIPER OFF
OFF
LO Operates the front wiper relay.
HI Operates the front wiper relay and front wiper high relay.
MOTOR FAN 1O
FF
2O FF
3 Operates the cooling fan relay.
4 Operates the cooling fan relay.
Revision: April 20092010 QX56
BCM (BODY CONTROL MODULE)EXL-107
< ECU DIAGNOSIS >
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LIGHT SW 1ST Lighting switch OFF OFF
Lighting switch 1st
ON
HEAD LAMP SW1 Headlamp switch OFF
OFF
Headlamp switch 1st ON
HEAD LAMP SW2 Headlamp switch OFF
OFF
Headlamp switch 1st ON
HI BEAM SW High beam switch OFF
OFF
High beam switch HI ON
IGN ON SW Ignition switch OFF or ACC
OFF
Ignition switch ON ON
IGN SW CAN Ignition switch OFF or ACC
OFF
Ignition switch ON ON
INT VOLUME Wiper intermittent dial is in a dial position 1 - 7 1 - 7
I-KEY LOCK LOCK button of Intelligent Key is not pressed
OFF
LOCK button of Intelligent Key is pressed ON
I-KEY UNLOCK UNLOCK button of Intelligent Key is not pressed
OFF
UNLOCK button of Intelligent Key is pressed ON
KEY CYL LK-SW Door key cylinder LOCK position
ON
Door key cylinder other than LOCK position OF
KEY CYL UN-SW Door key cylinder UNLOCK position
ON
Door key cylinder other than UNLOCK position ON
KEY ON SW Mechanical key is removed from key cylinder
OFF
Mechanical key is inserted to key cylinder ON
OIL PRESS SW • Ignition switch OFF or ACC
• Engine running
OFF
Ignition switch ON ON
OPTICAL SENSOR Bright outside of the vehicle
Close to 5V
Dark outside of the vehicle Close to 0V
PASSING SW Other than lighting switch PASS
OFF
Lighting switch PASS ON
PUSH SW Return to ignition switch to LOCK position
OFF
Press ignition switch ON
REAR DEF SW Rear window defogger switch OFF
OFF
Rear window defogger switch ON ON
RR WASHER SW Rear washer switch OFF
OFF
Rear washer switch ON ON
RR WIPER INT Rear wiper switch OFF
OFF
Rear wiper switch INT ON
RR WIPER ON Rear wiper switch OFF
OFF
Rear wiper switch ON ON
RR WIPER STOP Rear wiper stop position
OFF
Other than rear wiper stop position ON
RR WIPER STP2 Rear wiper stop position
OFF
Other than rear wiper stop position ON
Monitor Item
Condition Value/Status
Revision: April 20092010 QX56
EXL-110
< ECU DIAGNOSIS >
BCM (BODY CONTROL MODULE)
Te r m i n a lWire
color Signal name Signal
input/
output Measuring condition
Reference value or waveform
(Approx.)
Ignition
switch Operation or condition
1BR/W Ignition keyhole illumi-
nation Output OFFDoor is locked (SW OFF)
Battery voltage
Door is unlocked (SW ON) 0V
2SB Combination switch
input 5 Input ON
Lighting, turn, wiper OFF
Wiper dial position 4
3G/Y Combination switch
input 4 Input ONLighting, turn, wiper OFF
Wiper dial position 4
4Y Combination switch
input 3 Input ON
Lighting, turn, wiper OFF
Wiper dial position 4
5G/B Combination switch
input 2
Input ONLighting, turn, wiper OFF
Wiper dial position 4
6V Combination switch
input 1
9GR/R Rear window defogger
switch
Input ONRear window defogger switch
ON
0V
Rear window defogger switch
OFF 5V
10 G Hazard lamp flash Input OFF ON (opening or closing)
0V
OFF (other than above) Battery voltage
11 O Ignition switch (ACC
or ON)
InputACC or
ON Ignition switch ACC or ON
Battery voltage
12 R/L Front door switch RH Input OFF ON (open)
0V
OFF (closed) Battery voltage
13 GR Rear door switch RH Input OFF ON (open)
0V
OFF (closed) Battery voltage
15 L/W Tire pressure warning
check connector
Input OFF
—5V
18 P Remote keyless entry
receiver and optical
sensor (ground)
Output OFF
—0V
SKIA5291E
SKIA5292E
SKIA5291E
SKIA5292E
Revision: April 20092010 QX56