2010 FORD SUPER DUTY Diesel Supplement Manual

120,000 miles (192,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect fuel cooling system level, strength and hoses❑Replace main accessory drive belt if equipped with dual
alternators
❑Check engine cooling system level, coolant strength (anti-
freeze & anti-corrosion) and hoses
❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Replace front wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
❑Inspect exhaust system and heat shields❑Inspect accessory drive belt❑Change automatic transmission fluid and filter on all vehicles
equipped with the Torqshift transmission. Consult your dealer
for particular requirements.
❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
130,000 miles (208,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Lubricate steering linkage, ball joints, suspension, tie rod
ends, drive shaft, 4x4 front axle U-joints and U-joints (lubri-
cate if equipped with Zerk fittings)
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
Scheduled Maintenance: F-Super Duty
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140,000 miles (224,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect fuel cooling system level, strength and hoses❑Check engine cooling system level, coolant strength (anti-
freeze & anti-corrosion) and hoses
❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Inspect exhaust system and heat shields❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
150,000 miles (240,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace accessory drive belt if not replaced in the last
100,000 miles (160,000 km)
❑Change engine coolant and fuel coolant (refer toMotorcraft
Engine Coolant Change Record)
❑Replace front wheel bearing and wheel bearing grease seals
on 4x2 vehicles (if non-sealed bearings)
❑Inspect exhaust system and heat shields❑Change transfer case fluid (4x4 vehicles) (refer toSpecial
Operating Conditionsfor more information)❑Change front axle lubricant❑Change rear axle fluid (DANA axles only. Refer toSpecial
Operating Conditionsfor more information)❑Lubricate steering linkage, ball joints, suspension, tie rod
ends, drive shaft, 4x4 front axle U-joints and U-joints (if
equipped with Zerk fittings)
❑Inspect automatic transmission fluid level on all vehicles
equipped with the Torqshift transmission
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
Scheduled Maintenance: F-Super Duty
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SPECIAL OPERATING CONDITIONS
Frequent or extended idling (over 10 minutes per hour of normal driving)
Every 5,000 miles (8,000 km)Rotate tires, inspect tires for wear and measure tread
depth and inspect wheel ends for endplay and noise
Every 5,000 miles (8,000 km) or
6 monthsInspect and lubricate U-joints
Every 5,000 miles (8,000 km),
3 months or 200 hours of engine
operation (whichever comes first)Change engine oil and replace filter
Every 10,000 miles (16,000 km),
6 months or 400 hours of engine
operation (whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(HFCM) fuel filter
Every 20,000 miles (32,000 km) or
800 hours of engine operation
(whichever comes first)Check nitrite level for strength (added Supplemental
Coolant Additive VC-8, if required.) Refer to
Engine cooling
systemin theIntroductionchapter
Every 60,000 miles (96,000 km) or
2400 hours of engine operation
(whichever comes first)Flush & refill engine coolant (refer to Motorcraft Engine
Coolant Change Record) – Do not add Supplemental
Coolant Additive
Note:For vehicles that operate under severe service conditions such as
frequent or extended idle (over 10 minutes per hour of normal driving),
maintenance requirements need to be adjusted. This needs to be
considered when determining vehicle service intervals.
Note:When adding supplemental coolant additive, do not exceed the
specified maximum of 32 fl. oz. (946 mL). Operating the engine with
excessive supplemental coolant additive may cause overheating which
could lead to severe permanent engine damage.
Scheduled Maintenance: F-Super Duty
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If vehicle is operated in sustained ambient temperatures below -10°F
(-23°C) or above 100°F (38°C)
Every 5,000 miles (8,000 km)Rotate tires, inspect tires for wear and measure tread
depth and inspect wheel ends for endplay and noise
Every 5,000 miles (8,000 km),
3 months or 200 hoursChange engine oil and replace filter
Inspect and lubricate steering and suspension ball joints
and tie rod ends (if equipped with zerk fittings)
Every 10,000 miles (16,000 km),
6 months or 400 hours of engine
operation (whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(HFCM) fuel filter
Every 30,000 miles (48,000 km)Replace wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
Every 60,000 miles (96,000 km)Change transfer case fluid (4x4 only)
Scheduled Maintenance: F-Super Duty
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Frequent low speed operation, consistent heavy traffic less than 25 mph
(40 km/h) and/or long rush hour traffic
Every 5,000 (8,000 km) milesRotate tires, inspect tires for wear and measure tread
depth and inspect wheel ends for endplay and noise
Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Inspect brake system pads and rotors
Inspect and lubricate steering and suspension ball joints
and tie rod ends (if equipped with zerk fittings)
Every 5,000 miles (8,000 km),
6 months or 200 hours of engine
operation (whichever comes first)Change engine oil and replace filter
Every 10,000 miles (16,000 km),
6 months or 400 hours of engine
operation (whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(HFCM) fuel filter
Every 20,000 miles (32,000 km) or
800 hours of engine operation
(whichever comes first)Check nitrite level for strength (added Supplemental
Coolant Additive VC-8, if required.) Refer to
Engine cooling
systemin theIntroductionchapter
Every 60,000 miles (96,000 km)Change transfer case fluid (4x4 only)
Every 60,000 miles (96,000 km) or
2400 hours of engine operation
(whichever comes first)Flush & refill engine coolant (refer to Motorcraft Engine
Coolant Change Record) – Do not add Supplemental
Coolant Additive
Note:When adding supplemental coolant additive, do not exceed the
specified maximum of 32 fl. oz. (946 mL). Operating the engine with
excessive supplemental coolant additive may cause overheating which
could lead to severe permanent engine damage.
Scheduled Maintenance: F-Super Duty
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Frequent low speed operation if vehicle is used for stationary operation
Every 5,000 miles (8,000 km),
3 months or 200 hours of engine
operation (whichever comes first) if
vehicle is used for stationary
operationChange engine oil and replace filter
Every 20,000 miles (32,000 km) or
800 hours of engine operation
(whichever comes first)Check nitrite level for strength (added Supplemental
Coolant Additive VC-8, if required.) Refer to
Engine cooling
systemin theIntroductionchapter
Note:When adding supplemental coolant additive, do not exceed the
specified maximum of 32 fl. oz. (946 mL). Operating the engine with
excessive supplemental coolant additive may cause overheating which
could lead to severe permanent engine damage.
Note:For vehicles that operate under severe service conditions such as
frequent or extended idle (over 10 minutes per hour of normal driving),
maintenance requirements need to be adjusted. This needs to be
considered when determining vehicle service intervals.
Operating in dusty conditions such as unpaved or dusty roads
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Inspect and lubricate steering and suspension ball joints
and tie rods (if equipped with zerk fittings)
Inspect brake system pads and rotors
Rotate tires, inspect tires for wear and measure tread
depth and inspect wheel ends for endplay and noise
Every 5,000 miles (8,000 km) or
6 monthsChange engine oil and replace filter
Inspect and lubricate U-joints
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(HFCM) fuel filter
Every 30,000 miles (48,000 km)Replace wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
Scheduled Maintenance: F-Super Duty
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Off-road operation
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Rotate tires, inspect tires for wear and measure tread
depth and inspect wheel ends for endplay and noise
Inspect brake system pads and rotors
Every 5,000 miles (8,000 km) or
6 monthsChange engine oil and replace filter
Inspect and lubricate U-joints
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(HFCM) fuel filter
Every 30,000 miles (48,000 km)Replace wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
Every 50,000 miles (80,000 km)Check front axle lubricant (4x4 only)
Change rear axle lubricant (if equipped with a Dana rear
axle, some F-350s, all 450–550)
Every 50,000 miles (80,000 km)Change transfer case fluid (4x4 only)
As requiredInspect and lubricate steering and suspension ball joints
and tie rod ends (if equipped with zerk fittings)
Check that the functional holes in each leg of the twin tip
and the holes under the shield just inboard of the right
rear tire are kept clean/clear of debris or foreign materials
(clean/remove debris as required). Refer to the
Cleaningchapter for more information.
Scheduled Maintenance: F-Super Duty
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Towing a trailer or using a camper or car-top carrier
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Rotate tires, inspect tires for wear and measure tread
depth and inspect wheel ends for endplay and noise
Inspect brake system pads and rotors
Every 5,000 miles (8,000 km) or
6 monthsChange engine oil and replace filter
Inspect and lubricate U-joints
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(HFCM) fuel filter
Every 20,000 miles (32,000 km) or
800 hours of engine operation
(whichever comes first)Check nitrite level for strength (added Supplemental
Coolant Additive VC-8, if required.) Refer to
Engine cooling
systemin theIntroductionchapter
Every 30,000 miles (48,000 km)Replace wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
Every 60,000 miles (96,000 km)Change transfer case fluid (4x4 only)
Every 60,000 miles (96,000 km) or
2400 hours of engine operation
(whichever comes first)Flush & refill engine coolant (refer to Motorcraft Engine
Coolant Change Record) – Do not add Supplemental
Coolant Additive
As requiredChange manual transmission fluid
Note:When adding supplemental coolant additive, do not exceed the
specified maximum of 32 fl. oz. (946 mL). Operating the engine with
excessive supplemental coolant additive may cause overheating which
could lead to severe permanent engine damage.
Scheduled Maintenance: F-Super Duty
96
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