2009 VOLVO S60 Owner´s Manual

09 Maintenance and servicing
Fluids
09
193
WARNING
•
Never remove the radiator cap while the
engine is warm. Wait until the vehicle
cools.
•
If it is necessary to top up the coolant
when the engine is warm, unscrew the
expansion tank cap slowly so that the
overpressure dissipates.
Clutch and brake fluid reservoir
G031030
The clutch and brake fluid should always be
above the MIN mark on the side of the reser-
voir. Check, without removing the cap, that
there is sufficient fluid in the reservoir.Fluid type: DOT 4+ boiling point >536 °F
(280 °C), P/N 9437433.
Replace: Every second year or 30,000 miles
(48,000 km). The fluid should be replaced once
a year or every 15,000 miles (24,000 km) when
driving under extremely hard conditions
(mountain driving, etc.).
Always entrust brake fluid changing to a
trained and qualified Volvo service technician.
Power steering fluid reservoir
ADD FULL
G027200
The fluid level should always be between the
ADD and FULL marks.Fluid type: Volvo synthetic power steering fluid
(Pentosin CHF 11S) P/N 1161529 or equiva-
lent.
Replace: No fluid change required.
NOTE
If a problem should occur in the power
steering system or if the vehicle has no elec-
trical current and must be towed, it is still
possible to steer the vehicle. However, keep
in mind that greater effort will be required to
turn the steering wheel.

09 Maintenance and servicingWiper blades
09194
Windshield wiper blades1. Lift the wiper arm off the windshield.
2. Press in the catches.3. Pull out the wiper blade.
4. Insert a new wiper blade and ensure that it
is firmly in place.
The driver's side wiper blade is longer than the
one on the passenger's side.
Cleaning
Keeping the windshield and wiper blades clean
helps improve visibility and prolongs the serv-
ice life of the wiper blades. See page 176 for
washing instructions.

09 Maintenance and servicing
Battery
09``195 Battery maintenance
The battery in your vehicle is located under the
floor of the trunk.
Driving habits and conditions, climate, the
number of starts, etc. all affect the service life
and function of the battery. In order for your
battery to perform satisfactorily, keep the fol-
lowing in mind:•
Check the fluid level in each cell in the bat-
tery every 24 months or every 15,000
1
miles (24,000 km), whichever is sooner. Do
not overfill.
•
Use a screw driver to open the caps or
cover and a flashlight to inspect the level.
•
If necessary, add distilled water. The level
should never be above the indicator.
•
The fluid level should be checked if the
battery has been recharged.
•
After inspection, be sure the cap over each
battery cell or the cover is securely in
place.
•
Check that the battery cables are correctly
connected and properly tightened. Route
ventilation hose through opening in floor
(see page 195)
•
Never disconnect the battery when the
engine is running, for example when
changing the battery.
•
The battery should be disconnected from
the vehicle when a battery charger is used
directly on the battery.
•
However, if the battery is being charged via
the connecting points in the engine com-
partment (see page 195), the battery must
be connected.WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
WARNING
•
Never expose the battery to open flame
or electric spark.
•
Do not smoke near the battery.
•
Battery fluid contains sulfuric acid. Do
not allow battery fluid to contact eyes,
skin, fabrics or painted surfaces. If con-
tact occurs, flush the affected area
immediately with water. Obtain medical
help immediately if eyes are affected.
NOTE
Used batteries should be properly disposed
of at a recycling station or similar facility, or
taken to your Volvo retailer.Symbols:
Wear protection gogglesSee owner's manual for
detailsKeep away from children
1More frequently in warm climates.

09 Maintenance and servicingBattery
09196
CorrosiveNo smoking, no open flames,
no sparksExplosion
Replacing the battery
G028419
Ventilation hose1. Switch off the ignition and remove the key.
2. Wait at least 5 minutes after switching off
the ignition before disconnecting the bat-
tery so that all information in the vehicle's
electrical system can be stored in the con-
trol modules.
3. Remove the bolts on the retaining bracket
over the battery and lift out the bracket.
4. Fold up the plastic cover over the negative
(ground) battery terminal. or unscrew the
cover over the battery.
5. Disconnect the negative cable.6. Lift off the plastic cover if necessary and
disconnect the positive cable
7. Pull the ventilation hose from the battery.
8. Lift out the old battery.
Installing a new battery1. Put a new battery into place.
2. Put the lower retaining bracket in place and
retighten the bolt.
3. Reconnect the positive cable.
4. Press the cover for the positive battery ter-
minal into place and fold down the lid of the
plastic cover.
5. Connect the negative (ground) cable and
fold down the plastic cover if applicable.
6. Be sure that the ventilation hose is securely
connected to the battery and that the other
end of the hose is properly routed through
the ventilation opening in the floor of the
battery compartment (see the illustration).
7. Reinstall the retaining bracket over the bat-
tery and retighten the nuts.

09 Maintenance and servicing
Battery
09
197
WARNING
Ventilation hose:•
The battery generates hydrogen gas,
which is flammable and explosive. The
battery is fitted with a ventilation hose
which vents hydrogen gas out of the
battery compartment through a ventila-
tion opening in the bottom of this com-
partment. If the battery must be
replaced, it is essential that the ventila-
tion hose is properly connected to the
battery and that it is routed through the
ventilation opening provided (see illus-
tration).
•
Be sure the ventilation hose is free of
debris.
•
Only use replacement batteries equip-
ped with a ventilation hose. Consult a
trained and qualified Volvo service tech-
nician.NOTE
After the battery has been disconnected or
replaced, lock and unlock the vehicle with
the central locking system's remote control
to reactivate such features as the power
windows, moonroof, courtesy lighting, etc.

09 Maintenance and servicingReplacing bulbs
09198
When replacing bulbs, keep the following
points in mind:•
Never touch the glass of bulbs with your
fingers. Grease and oils from your fingers
vaporize in the heat and will leave a deposit
on the reflector, which will damage it.
•
The optional Active Bi-Xenon headlight
bulbs contain trace amounts of mercury.
These bulbs should always be disposed of
by an authorized Volvo retailer.
The following bulbs should only be replaced by
an authorized Volvo service technician:
•
Active Bi-Xenon headlights,
•
Courtesy (dome) lighting,
•
Reading lights,
•
Glove compartment lights
•
Turn signals and courtesy lights in the side
door mirrors
•
High-mounted brake lights
•
Diodes in the rear tail lightsNOTE
For information regarding any other bulbs
not mentioned in this section, please con-
tact your Volvo retailer or a trained and
authorized Volvo service technician.
Replacing bulbs at the front of the
vehicle
WARNING
•
The engine should not be running when
changing bulbs.
•
When changing in the headlight hous-
ing, if the engine has been running just
prior to replacing bulbs, please be
aware that components in the engine
compartment will be hot.
G027278
All front bulbs (except the optional front fog
lights) are replaced from the engine compart-
ment.
WARNING
Active Bi-Xenon headlights (option) - due to
the high voltage used by these headlights,
these bulbs should only be replaced by a
trained and qualified Volvo service techni-
cian.Location of the bulbs in the headlight
housing
G028433
Side marker lightTurn signal

09 Maintenance and servicing
Replacing bulbs
09``199
Low beam headlight/parking light (halogen
headlights)High beam headlight, parking light (Active
Bi-Xenon headlights)
Certain models may have a plastic tube that
may hinder access to the bulbs. This tube can
be broken off and discarded.NOTE
If you encounter difficulty when changing a
bulb, please contact a trained and qualified
Volvo service technician.Low beam headlight
G028435
Low beam bulb (halogen headlights)
Removing the defective bulb:1. Switch off the headlights and turn the igni-
tion switch to position 0.
2. Remove the plastic cover.
3. Disconnect the wiring connector.
Loosen the retaining spring by first moving
it to the right and then moving it outward
and downward, out of the way.
Pull out the defective bulb.
G028436
Installing the new bulb:
Insert the new bulb, without touching the
glass, with the guide lug upward. The bulb
will only seat properly in this position.
Move the retaining spring up and push it
slightly to the left until it seats properly.
1. Reconnect the wiring connector.
2. Reinstall the plastic cover.
NOTE
If the vertical aim of your headlights needs
to be adjusted for any reason (e.g., towing
a trailer for extended periods), this should
be done by a trained and qualified Volvo
service technician.High beam headlight
G028437
High beam bulb

09 Maintenance and servicingReplacing bulbs
09200
(Halogen headlights)Removing the defective bulb:1. Switch off the headlights and turn the igni-
tion switch to position 0.
2. Remove the cover to access the bulb
assembly.
3. Turn the bulb counterclockwise and pull it
out.
4. Disconnect the wiring connector by press-
ing the lock tab out and pulling.
5. Twist the bulb counterclockwise, and pull
it out of the holder.Installing the new bulb:1. Connect the wiring connector to the new
bulb until it clicks into place.
2. Insert the bulb into the headlight housing
and turn it until it is securely in place.
3. Press the cover back into place.
Parking light
G022733
(Halogen headlights)Removing the defective bulb:1. Switch off the headlights and turn the igni-
tion switch to position 0.
2. Remove the plastic cover of the low beam
headlight assembly. Pull out the parking
light holder.
3. Pull the bulb out of the holder.Installing the new bulb:1. Press a new bulb into the holder
2. Reinsert the bulb and holder into place.
3. Reinstall the plastic cover.
Parking light
G027171
(Active Bi-Xenon headlights)Removing the defective bulb:1. Switch off the headlights and turn the igni-
tion switch to position 0.
2. Remove the plastic cover of the high beam
headlight assembly. Pull out the parking
light holder.
3. Pull the bulb out of the holder.Installing the new bulb:1. Press a new bulb into the holder
2. Reinsert the bulb and holder into place.
3. Reinstall the plastic cover.