FU(H6DO)-2
General Description
FUEL INJECTION (FUEL SYSTEMS)
1. General Description
A: SPECIFICATION
Fuel tankCapacity 64 2 (16.9 US gal, 14.1 Imp gal)
Location Rear floor bottom
Fuel pump
Ty p e I m p e l l e r
Shutoff discharge pressure550 — 850 kPa (5.61 — 8.67 kg/cm2, 79.8 — 123.3 psi)
Discharge rate155 2 (41 US gal, 34.1 Imp gal)/h or more
[12 V at 300 kPa (3.06 kg/cm2, 43.5 psi)]
Fuel filterIn-tank type
FU(H6DO)-4
General Description
FUEL INJECTION (FUEL SYSTEMS)
2. FUEL INJECTOR
(1) Intake manifold (8) HoseTightening torque: N·m (kgf-m, ft-lb)
(2) O-ring (9) NippleT1: 1.5 (0.15, 1.1)
(3) Manifold absolute pressure sensor (10) PlugT2: 6.4 (0.65, 4.7)
(4) Filter (11) Fuel pipe protector LHT3: 17 (1.7, 12.5)
(5) Fuel pipe protector RH (12) Fuel pipe ASSYT4: 19 (1.9, 14)
(6) Purge control solenoid valve (13) HoseT5: 25 (2.5, 18)
(7) Hose (14) Clamp
(1) Fuel injector pipe LH (4) Injection rubberTightening torque: N·m (kgf-m, ft-lb)
(2) Insulator (5) O-ringT: 19 (1.9, 14)
(3) Fuel injector (6) Fuel injector pipe RH
FU-02561
(6)
T
T
(5)
(4)
(3)
(2)
(2)(3)(4)(5)
(1)
FU(H6DO)-22
Manifold Absolute Pressure Sensor
FUEL INJECTION (FUEL SYSTEMS)
9. Manifold Absolute Pressure
Sensor
A: REMOVAL
1) Remove the collector cover.
2) Disconnect the ground cable from battery.
3) Disconnect the connector from manifold abso-
lute pressure sensor (A), and remove the filter as-
sembly (B) from intake manifold.
4) Remove the manifold absolute pressure sensor
from intake manifold.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
FU-02131
(B)(A)
FU(H6DO)-47
Fuel Filter
FUEL INJECTION (FUEL SYSTEMS)
27.Fuel Filter
A: SPECIFICATION
Fuel filter forms a single unit with fuel pump.
Refer to “Fuel Pump” for removal and installation.
FU(H6DO)-51
Fuel System Trouble in General
FUEL INJECTION (FUEL SYSTEMS)
29.Fuel System Trouble in General
A: INSPECTION
NOTE:
•When the vehicle is left unattended for an extended period of time, water may accumulate in the fuel tank.
Fill fuel fully to prevent those problem. And also drain water from fuel filter.
•In snow-covered areas, mountainous areas, skiing areas, etc. where ambient temperatures drop below
0°C (32°F) throughout the winter season, use a water removing agent in the fuel system to prevent freezing
fuel system and accumulating water. Fill the water removing agent at the time when the fuel reduced at half
to maintain the advantage.
•When water is accumulated in fuel filter, drain water from both the fuel filter and fuel tank or use water re-
moving agent in the fuel tank.
•Before using water removing agent, follow the cautions noted on the bottle.
Tr o u b l e a n d p o s s i b l e c a u s e C o r r e c t i v e a c t i o n
1. Insufficient fuel supply to injector
1) Fuel pump does not operate.
Defective terminal contactInspect contact, especially ground, and tighten it
securely.
Tr o u b l e i n e l e c t r o m a g n e t i c o r e l e c t r o n i c c i r c u i t p a r t s R e p l a c e t h e f a u l t y p a r t s .
2) Decline of fuel pump function Replace the fuel pump.
3) Clogged dust or water in the fuel filter Replace the fuel pump and clean or replace the fuel tank.
4) Clogged or bent fuel pipe or hose Clean, correct or replace the fuel pipe or hose.
5) Air is mixed in fuel system. Inspect or retighten each connection part.
6) Clogged or bent air breather hose or pipe Clean, correct or replace the air breather hose or pipe.
7) Damaged diaphragm of pressure regulator Replace the fuel pump.
2. Leakage or blow out of fuel
1) Loose joints of the fuel pipe Retighten.
2) Cracked fuel pipe, hose and fuel tank Replace.
3) Defective welding part on the fuel tank Replace.
4) Defective drain packing of the fuel tank Replace.
5) Clogged or bent air breather hose or air vent tubeClean, correct or replace the air breather hose or air vent
tube.
3. Gasoline smell inside of compartment
1)Loose joints at air breather hose, air vent tube and fuel filler
pipeRetighten.
2) Defective packing air tightness on the fuel saucer Correct or replace the packing.
3) Inoperative fuel pump modulator or circuit Replace.
4. Defective fuel meter indicator
1) Defective operation of fuel level sensor Replace.
2) Defective operation of fuel meter Replace.
5. Noise
1) Large operation noise or vibration of fuel pump Replace.
PM-3
Schedule
PERIODIC MAINTENANCE SERVICES
2. Schedule
A: MAINTENANCE SCHEDULE 1
Symbols used:
R: Replace
I: Inspection
(R) or (I): Recommended service for safe vehicle operation.
NOTE:(1) This inspection is not required to maintain emission warranty eligibility and it dose not affect the manufacturer's obligations under
EPA's in-use compliance program.
(2) When the vehicle is used in extremely dusty conditions, the air cleaner element should be replaced more often.
(3) ATF filter is maintenance free part. ATF filter needs replacement, when it has physically rust, damaged or ATF leaked.
(4) A tire should be replaced when the tread wear indicator appears as a solid band across the tread. The indicators appear when
the remaining tread has been worn to 1.8 mm (0.071 in) or less.
(5) When the A/C filter is mounted
Maintenance interval
[Number of months or km (miles), whichever occurs first]
Months 3 7.51522.53037.54552.56067.575Continued in
the table below.Remarks× 1,000 km 4.8 12 24 36 48 60 72 81.4 96 108 120
× 1,000 miles 3 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
1Engine oil R R R R R R R R R R R
2Engine oil filter R R R R R R R R R R R
3Spark plug R R
4Drive belt(s) I I
6Fuel line (I) (I) Note (1)
7Air cleaner element R R Note (2)
8Cooling system I I
9Engine coolant R R
10 Automatic transmis-
sion fluid
I I Note (3)
11 Front & rear differential
oil
I I
12 Brake line I I I I I
13 Brake fluid R R
14 Disc brake pad and
disc
I I I I I
15 Parking brake I I I I I
16 Suspension I I I I I
17 Wheel bearing (I)
18 Axle boots and joints I I I I I
19 Tire rotation I I I I I I I I I I Note (4)
20 Steering system
(Power steering)
I I I I I
21 SRS airbag system Inspect every 10 years
22 A/C filter Replace every 24 months or 24,000 km (15,000 miles). Note (5)
PM-4
Schedule
PERIODIC MAINTENANCE SERVICES
Symbols used:
R: Replace
I: Inspection
(R) or (I): Recommended service for safe vehicle operation.
NOTE:(1) This inspection is not required to maintain emission warranty eligibility and it dose not affect the manufacturer's obligations under
EPA's in-use compliance program.
(2) When the vehicle is used in extremely dusty conditions, the air cleaner element should be replaced more often.
(3) ATF filter is maintenance free part. ATF filter needs replacement, when it has physically rust, damaged or ATF leaked.
(4) A tire should be replaced when the tread wear indicator appears as a solid band across the tread. The indicators appear when
the remaining tread has been worn to 1.8 mm (0.071 in) or less.
(5) When the A/C filter is mounted
Maintenance interval
[Number of months or km (miles), whichever occurs first]
Months Continued from
the table above.
82.5 90 97.5 105112.5120127.5135142.5150
Remarks× 1,000 km 132 144 156 168 180 192 204 216 228 240
× 1,000 miles 82.5 90 97.5 105112.5120127.5135142.5150
1Engine oil R R R R R R R R R R
2Engine oil filter R R R R R R R R R R
3Spark plug R R R
4Drive belt(s) I R I
5Camshaft drive belt I R I
6Fuel line (I) I (I) Note (1)
7Air cleaner element R R R Note (2)
8Cooling system I I I
9Engine coolant R R R
10 Automatic transmis-
sion fluid
I I INote (3)
11 Front & rear differential
oil
I I I
12 Brake line I I I I I
13 Brake fluid R R R
14 Disc brake pad and
disc
I I I I I
15 Parking brake I I I I I
16 Suspension I I I I I
17 Wheel bearing (I) (I)
18 Axle boots and joints I I I I I
19 Tire rotation I I I I I I I I I I Note (4)
20 Steering system
(Power steering)
I I I I I
21 SRS airbag system Inspect every 10 years
22 A/C filter Replace every 24 months or 24,000 km (15,000 miles). Note (5)
PM-5
Schedule
PERIODIC MAINTENANCE SERVICES
B: MAINTENANCE SCHEDULE 2
ItemMaintenance
interval
Repeat short
distance drive
Repeat
rough/muddy
road drive
Extremely
cold weather
area
Salt or other
corrosive
used or
coastal area
High humid-
ity or moun-
tain area
Repeat tow-
ing trailer
Engine oil 3.75 months R R R
6,000 km
3,750 miles
Engine oil filter 3.75 months R R R
6,000 km
3,750 miles
Fuel line 7.5 months I
12,000 km
7,500 miles
Automatic trans-
mission fluid
15 months R
24,000 km
15,000 miles
Fr o nt & r ea r
differential oil
15 months R
24,000 km
15,000 miles
Brake line 7.5 months I
12,000 km
7,500 miles
Brake fluid 15 months R
24,000 km
15,000 miles
Disc brake pad
and disc
15 months I I I I
24,000 km
15,000 miles
Par king brake 15 months I I I I
24,000 km
15,000 miles
Suspension 7.5 months I I I
12,000 km
7,500 miles
Axle boots and
joints
7.5 months I I I I I
12,000 km
7,500 miles
Steering system
(Power steering)
7.5 months I I I
12,000 km
7,500 miles